Production Lines
Pesticide SC Formulation Production Line
Pesticide SC Formulation Production Line: We can offer an integrated solution for SC formulation Production Line for agrochemical industries. For some special requirements, full set of circulation grinding solutions and turnkey projects can be... Capacity range Custom throughput. Typical applications: Agrochemicals.
We can offer an integrated solution for SC formulation Production Line for agrochemical industries. For some special requirements, full set of circulation grinding solutions and turnkey projects can be customized based on actual production needs, including human-machine interface automatic control and semi-automatic production workshop.
The POLYC Pesticide SC (Suspension Concentrate) Formulation Production Line is a complete turnkey system engineered for agrochemical industries, taking each batch from automatic dosing of active ingredient, dispersants and carriers through high-shear pre-mixing and multi-stage bead milling to sub-5 micron filling. POLYC integrates premixing, wet milling, blending, filtration and filling as one accountable package, with circulation-grinding and turnkey workshop options based on actual production needs.
Key Facts
- Equipment Type
- Production Lines
- Capacity / Batch Range
- Custom throughput
- Grinding Fineness / Bead Size
- D90 below 5 micron, finer on request
- Typical Applications
- Agrochemicals: suspension concentrate
Request a Quote
Response within 24 hours · Engineering consultation · Application review available
Where the SC Formulation Line Performs Best
Industry ApplicationsStable suspension concentrates and tightly controlled particle size make the POLYC line the right choice for agrochemical formulators scaling from pilot to full campaign production.
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Suspension Concentrate (SC)
SC formulation to D90 below 5 micron with stable rheology.
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Fungicide & Insecticide
SC production of crop-protection fungicides and insecticides.
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Suspo-Emulsion (SE)
Suspension and emulsion combined formulations.
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Seed Treatment
Seed-treatment formulations with tight particle control.
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Micronutrient & OD
Micronutrient, chelated trace-element and oil-dispersion (OD) suspensions.
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Capsule Suspension
Capsule-suspension (CS) support processes.
SC Line at a Glance
Line Overview1,000–15,000t/yr
Line Capacity
500–8,000L
Batch Size
D90<5µm
Target Fineness
1–3stages
Bead Mill Stages
Key Design Features
EngineeringAutomatic⚖️
Automatic Dosing
- Active ingredient, dispersants, carriers
- Recipe-controlled weighing
- Lower operator variability
Stable⚙️
High-Shear Pre-Mixing
- Pumpable suspension millbase
- Stable premix before milling
- Controlled shear
Fine🧮
Multi-Stage Bead Milling
- Sub-5 micron target
- 1-3 milling stages
- Cooling controls temperature
On-spec🎤
Stabiliser & Thickener
- Stabiliser addition
- Thickener with controlled shear
- Consistent rheology
Safe🧼
Closed Handling
- Reduces operator exposure
- Dust control
- Safer campaign changes
Clean🧾
Cleaning Protocol
- CIP-capable configuration
- Between active campaigns
- Reduced cross-contamination
Applications by Industry
Selection| Industry | What the POLYC SC Line Delivers |
|---|---|
| Agrochemicals | Suspension concentrate formulation to D90 below 5 micron |
| Fungicide & Insecticide | SC production of crop-protection actives |
| Suspo-Emulsion (SE) | Suspension and emulsion combined formulations |
| Seed Treatment | Seed-treatment formulations with tight particle control |
| Micronutrient | Chelated trace-element and nutrient suspensions |
| Oil Dispersion (OD) | Oil-dispersion processing |
| Capsule Suspension (CS) | Capsule-suspension support processes |
| Pre-Mixing & Milling | High-shear pre-mixing and multi-stage bead milling |
| Dosing & Filling | Automatic dosing, filling and packaging |
| Cleaning Protocol | Between active-ingredient campaigns |
Choosing the Right SC Formulation Line
How to Choose1
Define the formulation
List active ingredient, solids loading, feed size, target particle-size distribution, batch size and stability target so the line is sized to real demand.
2
Size each stage
Size premixing, bead milling, blending, filtration and filling from material trials, choosing 1-3 milling stages for the target fineness.
3
Confirm site and expansion
Plan corrosion resistance, dust control, explosion protection where applicable, automation, cleaning strategy and future expansion so the line grows with your business.
Related Technical Guides
Guides
EquipmentAgrochemical SC Production Line Equipment Guide
MixersPowder Mixer Selection: Ribbon, Paddle, or Planetary?
ProcessBatch Production vs Continuous Production Equipment: How to Decide
FinenessWet vs Dry Grinding and Reading d10, d50, d90
Need a pesticide SC formulation production line configured for your plant?
Request a QuotationApplication Scenarios: Agrochemical Formulation Lines
SC (suspension concentrate) is the most common route, but the same wet-milling and dosing architecture is also configured as a Pesticide production line for other agrochemical formulations and as an EC production line (emulsifiable concentrate) where solvent-based agrochemicals are blended and filtered rather than milled.
Description
How it works
The POLYC Pesticide SC Formulation Production Line is a complete turnkey system that moves each batch from automatic dosing of active ingredient, dispersants and carriers through high-shear pre-mixing and multi-stage bead milling to final blending, filtration and filling. POLYC designs, manufactures, installs and commissions the whole line as one accountable package.
Configurations serve suspension concentrates, suspo-emulsions, seed treatments, oil dispersions and capsule suspensions, with bead milling to a D90 below 5 micron and cooling control that keeps heat-sensitive formulations within a stable temperature window. Stainless steel 316L, ceramic-lined or hardened-alloy mills handle abrasive and corrosive active ingredients.
Central PLC controls with recipe management improve particle-size and batch consistency, while closed transfer, dust control and CIP-capable cleaning support safe campaign changes between active ingredients and future expansion of the line.
INDUSTRIES THIS MACHINE SERVES
Industries we serve
SC LINE VS STANDALONE MILL
Turnkey line or individual machines?
| Dimension | POLYC SC Formulation Line | Standalone Disperser + Mill |
|---|---|---|
| Scope | Dosing to filled containers | Single process step |
| Annual capacity | 1,000 - 15,000 t/yr | Limited by manual handling |
| Batch size | 500 - 8,000 L / vessel | Depends on unit only |
| Target fineness | D90 < 5 micron | Same mills, less integration |
| Milling | 1 - 3 bead mill stages | Same mills, less integration |
| Safety | Closed handling, CIP | Separate, manual |
| Accountability | One supplier package | Multiple vendors |
Read the full comparison guide: Agrochemical SC Production Line Equipment Guide
Process Engineering
Working Principle
- 1
Active ingredient and additives are premixed into a pumpable suspension.
- 2
One or more bead-milling passes reduce particles to the stability target while cooling controls temperature.
- 3
Final blending standardizes concentration and rheology before filtration and filling.
Equipment Benefits
Equipment Advantages
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Integrated premixing and wet milling supports stable suspension concentrates.
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Closed transfer and dust control improve operator conditions.
- ✓
Wear- and corrosion-resistant options suit abrasive active ingredients.
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Process controls improve particle-size and batch consistency.
Technical Data
Technical Specifications
| Parameter | Value |
|---|---|
| Line capacity | 1,000 - 15,000 tonnes per year depending on configuration |
| Batch size | 500 - 8,000 L per vessel |
| Milling stages | 1 - 3 depending on fineness target |
| Target fineness | D90 below 5 micron, finer on request |
| Control system | PLC with recipe management |
| Contact material | Stainless steel 316L, ceramic-lined or hardened alloy mills |
| Cleaning | CIP capable depending on configuration |
PRODUCT INQUIRY
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Equipment Guidance
Frequently Asked Questions
What is a POLYC pesticide SC formulation production line and what does it include?
A POLYC pesticide SC (Suspension Concentrate) formulation production line is a complete turnkey system covering automatic dosing of active ingredient, dispersants and carriers, high-shear pre-mixing, multi-stage bead milling, final blending, filtration and filling. POLYC supplies circulation-grinding solutions and turnkey workshops as one accountable package designed, manufactured, installed and commissioned for the agrochemical industry.
What throughput and batch sizes can the line handle?
Line capacity is configurable from 1,000 to 15,000 tonnes per year, with per-vessel batch sizes from 500 to 8,000 L. The configuration is sized to the active ingredient, solids loading, feed size, target particle-size distribution, batch size and stability target.
What fineness can the milling section achieve?
The milling section reaches a target fineness of D90 below 5 micron, finer on request, using one to three bead-milling stages while cooling controls temperature for heat-sensitive formulations.
Which agrochemical formulations are supported?
Configurations serve suspension concentrates (SC), suspo-emulsions (SE), seed treatments, micronutrient and chelated trace-element suspensions, oil dispersions (OD) and capsule suspensions (CS).
How are operator safety and cross-contamination handled?
Closed handling reduces operator exposure and dust, and the line supports a cleaning protocol with CIP capability for safe campaign changes between active ingredients.
What metallurgy and corrosion options are available?
Stainless steel 316L, ceramic-lined or hardened-alloy mills are offered to suit abrasive and corrosive active ingredients, with corrosion resistance confirmed for the specific material.
How do I size and select the right SC formulation line?
Define the active ingredient, solids loading, feed size, target particle-size distribution, batch size and stability target. Then size premixing, bead milling, blending, filtration and filling from material trials, and confirm corrosion resistance, dust control, explosion protection where applicable, automation and cleaning strategy.
Does POLYC provide installation, commissioning and future expansion support?
Yes. POLYC delivers the whole line design, equipment manufacturing, installation and commissioning as one package, and engineers layout, utilities and future expansion together so the line grows with your business.
Industry Applications
Applications
Agrochemicals
suspension concentrate formulation to D90 ≤5 µm
Agrochemicals
fungicide and insecticide SC production
Agrochemicals
suspo-emulsion formulation
Agrochemicals
seed treatment formulation with tight particle control
Agrochemicals
micronutrient and chelated trace element suspension
Agrochemicals
oil dispersion processing
Agrochemicals
capsule suspension support processes
Agrochemicals
high-shear pre-mixing and multi-stage bead milling
Agrochemicals
automatic dosing, filling and packaging
Agrochemicals
cleaning protocol between active ingredient campaigns
WHY POLYC MACHINE
Built on 25 Years of Engineering Excellence
Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.
ISO 9001 & CE Certified
Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.
25 Years Experience
Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.
3-Year Warranty
Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.
30-Day Delivery
Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.
Free Installation Guidance
Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.
Custom Engineering
From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.
24-Hour Response
Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.
Global Shipping
Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.
Lifetime Technical Support
Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.
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