Production Lines

Capacity: Custom throughput

Dyes & Pigments Production Line

Complete dyes and pigments production lines for organic and inorganic pigment manufacturing. High-energy bead mills, dispersers, mixing kettles, filtering and filling equipment configured for your pigment process.

Key Facts

Equipment Type
Production Lines
Capacity / Batch Range
Custom throughput
Grinding Fineness / Bead Size
Zirconia beads 0.1-3.0mm
Typical Applications
Process engineering, Production Lines
Response within 24 hoursEngineering consultationApplication review availableGlobal shipping supportCE · EC Declaration of Conformity availableLab to 12,000 L production scale

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Description

How it works

POLYC MACHINE dyes and pigments production lines are designed for manufacturers of organic pigments, inorganic pigments, and dye intermediates. Our complete production systems cover the full manufacturing process from raw material pre-mixing and wet-out through high-energy bead milling, dispersion, filtration, and final packaging. For pigment production, the key process is wet grinding to achieve the fine particle sizes and narrow distribution required for high color strength, transparency, and gloss. Our horizontal bead mills use zirconia grinding media (0.1-3.0mm) to achieve nano-scale particle sizes, while our high-speed dispersers provide efficient pigment wet-out and pre-dispersion before fine grinding. Mixing kettles handle formulation blending and tinting, and filtering systems remove oversize particles before final filling.

Main Equipment for Dyes & Pigments Production Line: 1. Raw Material Pre-Mixing System - High-speed dispersers for pigment wet-out - Mixing kettles with agitators for pre-dispersion - Raw material weighing and feeding system 2. Wet Grinding System - Horizontal bead mills for fine particle size reduction - Zirconia grinding media (0.1-3.0mm) - Circulation grinding for consistent particle size - Cooling system for temperature control 3. Dispersion and Blending System - High-speed dispersers for final dispersion - Mixing kettles for formulation blending - Tinting kettles for color adjustment 4. Filtering System - Bag filters or cartridge filters - Removal of oversize particles and contaminants 5. Filling and Packaging System - Filling machines for paste, liquid or powder - Packaging in drums, bags or containers

Equipment Benefits

Equipment Advantages

  • High-energy bead milling achieves nano-scale particle sizes for transparent pigments.

  • Narrow particle size distribution ensures consistent color strength and gloss.

  • Closed-system processing reduces solvent loss and environmental impact.

  • Modular design supports both batch and continuous production layouts.

Technical Data

Technical Specifications

Technical Specifications
ParameterValue
ModelConfigured to order
Equipment categoryProduction Lines
ConfigurationEngineered to the process requirement
Grinding mediaZirconia beads 0.1-3.0mm

PRODUCT INQUIRY

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Equipment Guidance

Frequently Asked Questions

Are you a manufacturer or a trading company?

POLYC MACHINE is a direct manufacturer with 25 years of experience in wet grinding, dispersing and mixing equipment. Our 9,000 m2 factory in Wuxi, Jiangsu handles fabrication from cutting and welding to final assembly and testing, ensuring factory-direct pricing and full quality control.

What warranty do you offer?

We provide a 3-year warranty on complete machines from the bill of lading date, excluding wear parts. Beyond the warranty period, we offer lifetime technical support and spare parts supply. For quality issues caused by non-human factors within the warranty period, repairs and replacements are handled at no cost.

Do you support OEM or ODM?

Yes. We support OEM/ODM services including custom machine configuration, branding, voltage, paint color, and control systems. Multiple standard models are available, and we can design custom solutions for specialized applications.

How long can your machines last?

With proper maintenance, POLYC bead mills and dispersers typically serve for more than 10 years. Many customers have been running our machines for 15+ years without major issues. We use heavy-duty components and precision-machined parts to ensure long service life.

How do you control machine quality and precision?

Quality is built into every step. Our in-house fabrication line covers cutting, welding, rolling, polishing, assembling, testing, painting and packaging. An experienced engineering team continuously improves designs based on real-world customer feedback. We strictly control accuracy at each stage and never cut corners on materials or workmanship.

Engineering Features

Key Features

  • Complete process: pre-mixing, wet grinding, dispersion, filtration, filling

  • High-energy horizontal bead mills for fine particle size reduction

  • High-speed dispersers for pigment wet-out and pre-dispersion

  • Mixing kettles for formulation blending and tinting

  • Filtering systems for removal of oversize particles

  • Filling machines for paste, liquid or powder packaging

  • Suitable for organic and inorganic pigments and dyes

  • Customizable configuration based on pigment type and capacity

Applications

Applications

Technical Consultation

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