Define
We document material, rheology, target fineness, capacity, utilities, safety requirements, and operator workflow.
CUSTOM ENGINEERING
Custom Processing Lines & Turnkey Engineering Systems
Custom engineered processing lines from POLYC MACHINE - integrated milling, mixing, vacuum, filtration and control systems tailored to your material and capacity.
We translate material behavior and operating constraints into a coherent processing line - engineered dispersers, bead mills, mixers, reactors and complete turnkey systems.From brief to build.
Define the duty, validate the process, then build and support the line.
Validate
Trials and engineering reviews establish an achievable process window.
Build and support
Fabrication follows approved drawings with FAT records and commissioning guidance.
CONFIGURE THE DUTY
Options that match the process.
Materials of construction
SS304, SS316L, ceramics, polyurethane, and wear-resistant alloys.
Hazardous area design
Explosion-proof motors, grounding, and ATEX-aligned configuration.
Vacuum processing
Vacuum-rated vessels, deaeration, solvent handling, and sealed transfer.
Automation and control
VFD drives, PLC recipes, interlocks, and instrumentation.
DELIVERY PATH
Six checkpoints from brief to handover.
01Technical brief
02Process review
03Proposal and layout
04Fabrication
05Factory acceptance test
06Delivery and support
PROCESS DESIGN
Production lines engineered as complete systems.
Integrated vessel line layout
Elevated multi-vessel paint line on a 5.5 m steel platform: PBD3000 and PBD4000 dispersers with scrapers feed 3500 L and 5000 L tinting tanks, with BIM25 pneumatic pumps, PBD50 bag filters and filling machines at grade level.
Automated processing line layout
Grinding line pairing 1500 L and 2500 L dispersers with PZ250 bead mills and DND40 pneumatic pumps into 4000 L and 6000 L tinting tanks, followed by PBD50 bag filtration and filling.
Complete plant process flow
Complete plant schematic: a 3000 L deionised-water tank and bag-dump station, 5000 L dispersers, PZ100 bead mills with 8000 L and 1000 L storage tanks, 6000 L finished-product kettles, a 12000 L storage kettle, filters and a packing station, linked by N2 and cooling/chilling-water headers.
Batch production equipment arrangement
Batch arrangement for high-viscosity products: colour-paste and additive feed with silicone/white-oil dosing on electronic scales, a 600 L mixer with 600 L press conveyor and 600 L tanks, plus a 300 ml high-viscosity tube-filling machine and soft-branch loader.
PROJECT EXAMPLES
Integrated systems built around the process.
Battery slurry suite
Integrated mixing, high-shear dispersion and nano bead milling for lithium-ion battery cathode and anode slurries, with vacuum deaeration and closed transfer.
View case →High-viscosity sealant line
Planetary mixing, vacuum degassing and automatic filling for silicone, PU and MS sealants, with solvent-safe configuration when required.
View case →Coatings dispersion plant
High-speed dispersion, bead milling, filtration and filling for water-based and solvent-based coatings with coordinated process control.
View case →Frequently Asked Questions
What is the typical lead time for a custom processing line?
Standard custom configurations typically take 30 to 45 working days from approved drawings. Complex lines with special materials or hazardous-area requirements may take longer after process review.
Is there a minimum order quantity for custom equipment?
No. We engineer single-machine customizations and complete production lines based on your process requirements.
Can you handle explosion-proof requirements?
Yes. We can specify suitable motors, grounding, sealed electrical cabinets and solvent-safe designs for hazardous-area processing requirements.
Do you provide factory acceptance testing?
Custom systems undergo functional testing before shipment, including agreed drive, cooling, interlock and control checks.
What materials of construction are available?
Product-contact parts can be specified in SS304, SS316L, ceramic-lined, polyurethane-lined or wear-resistant alloy construction according to abrasion, corrosion and purity requirements.
Do you offer installation and commissioning support?
Yes. We provide installation guidance, optional commissioning support, operator training and ongoing technical support.
Get a Custom Solution Quote
Tell us about your material and process requirements. Our engineers will respond within 24 hours.
PROJECT DISCUSSION
Tell us about your material.
Share your process target and operating constraints. We will help define a practical <a href="/products/">equipment route</a>.
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