Pin Type Bead Mill
Horizontal pin-type bead mill for nanometer-range grinding, supporting media down to 0.2mm with centrifugal separation and force cooling.
Grinding & Milling
High Efficiency Static Disc Bead Mill
High Efficiency Static Disc Bead Mill: Static disc bead mill for ultrafine grinding, supporting media down to 0.1mm with static centrifugal discharge. Capacity range 0.5 - 1,000 L. Typical applications: Architectural Paints, Industrial Coatings, Printing Inks, Pigment Pastes, Agrochemicals.
Static disc bead mill for ultrafine grinding, supporting media down to 0.1mm with static centrifugal discharge.
A static disc bead mill optimised for high-volume, cost-efficient grinding of standard coatings, inks and mineral slurries.
Key Facts
- Equipment Type
- Grinding & Milling
- Capacity / Batch Range
- 0.5 - 1,000 L
- Motor Power
- 15 - 90 kW
- Grinding Fineness / Bead Size
- 2 - 20 micron depending on media and passes
- Typical Applications
- Architectural Paints, Industrial Coatings, Printing Inks, Pigment Pastes
Request a Quote
Response within 24 hours · Engineering consultation · Application review available
Where the High Efficiency Static Disc Bead Mill Performs Best
Industry ApplicationsHigh Efficiency Static Disc Bead Mill is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.
🎨
Architectural Paints
high-volume latex and emulsion grinding to 5-15 μm
🧪
Industrial Coatings
anticorrosive and general industrial coating dispersion to ≤15 μm
🚗
Printing Inks
cost-effective ink base production to 5-10 μm
🪓
Pigment Pastes
masterbatch and pigment concentrate grinding to 5-15 μm
🖨
Agrochemicals
suspension concentrate production to D90 ≤5 μm at high throughput
🌾
Construction Chemicals
filler and extender slurry processing to 10-30 μm
High Efficiency Static Disc Bead Mill at a Glance
Series Overview10 - 200 L
Chamber / capacity
15 - 90 kW
Motor power
2 - 20 micron depending on media and passes
Fineness
0.8 - 2.5 mm zirconia
Media / agitation
Key Design Features
Engineering⚙️
Static disc arrangement giving stable grinding turbulence
Static disc arrangement giving stable grinding turbulence with low wear
⚙️
High throughput per unit chamber volume for
High throughput per unit chamber volume for standard formulations
⚙️
Simplified chamber geometry reducing maintenance and media
Simplified chamber geometry reducing maintenance and media handling time
⚙️
Hardened alloy or ceramic liner options for
Hardened alloy or ceramic liner options for abrasive slurries
⚙️
Screen separator sized for reliable operation at
Screen separator sized for reliable operation at production flow rates
⚙️
Suitable for multi-pass and multi-mill production arrangements
Suitable for multi-pass and multi-mill production arrangements
Applications by Industry
Selection| Industry | Typical Application |
|---|---|
| Architectural Paints | high-volume latex and emulsion grinding to 5-15 μm |
| Industrial Coatings | anticorrosive and general industrial coating dispersion to ≤15 μm |
| Printing Inks | cost-effective ink base production to 5-10 μm |
| Pigment Pastes | masterbatch and pigment concentrate grinding to 5-15 μm |
| Agrochemicals | suspension concentrate production to D90 ≤5 μm at high throughput |
| Construction Chemicals | filler and extender slurry processing to 10-30 μm |
| Adhesives & Sealants | base dispersion for filled adhesive systems |
| Minerals | mineral and filler slurry grinding to 10-45 μm |
| Corrosion Protection | primer and mid-coat production to ≤15 μm |
| Marine Coatings | protective coating dispersion to ≤15 μm in continuous operation |
Choosing the Right High Efficiency Static Disc Bead Mill
How to Choose1
Target fineness: 1-15 um; confirm the endpoint
Target fineness: 1-15 um; confirm the endpoint and number of passes by testing.
2
Indicative throughput: 50 kg/h to 10 t/h
Indicative throughput: 50 kg/h to 10 t/h, depending on solids loading and rheology.
3
Recommended viscosity: below 8
Recommended viscosity: below 8,000 cP; zirconia bead size: 0.6-2.0 mm.
Related Technical Guides
Guides
GuideTop Chinese High Shear Disperser Manufacturers 2026 Guide
Article5 Tips to Improve Bead Mill Grinding Efficiency
GuideInline Disperser Guide: How High-Shear Inline Dispersion Cuts Milling Time & Cost
ArticleBead Mill Throughput Low? Check Pre-Dispersing
Need help specifying the High Efficiency Static Disc Bead Mill for your process?
Request a QuotationSelection Parameters
Choose this bead mill when your target process falls within the following ranges. The final bead size and model are confirmed after reviewing your material and target fineness.
| Target fineness | 1 – 15 µm |
|---|---|
| Throughput | 50 kg/h – 10 t/h |
| Maximum viscosity | 8,000 cps |
| Recommended zirconia bead size | 0.6 – 2.0 mm |
| Wetted parts options | Alloy steel, silicon carbide or polyurethane |
Description
How it works
A static disc bead mill optimised for high-volume, cost-efficient grinding of standard coatings, inks and mineral slurries. The stationary disc arrangement creates stable turbulence with lower wear, making it well suited to continuous production of a limited product range. POLYC supplies this design Static disc arrangement giving stable grinding turbulence with low wear High throughput per unit chamber volume for standard formulations Simplified chamber geometry reducing maintenance and media handling time Typical applications include Architectural Paints, Industrial Coatings, Printing Inks, Pigment Pastes. Target fineness: 1-15 um; confirm the endpoint and number of passes by testing.
INDUSTRIES THIS MACHINE SERVES
Industries we serve
Battery Materials
Cathode/anode slurry grinding for lithium battery production, with metal contamination control.
Learn more →Agrochemicals
SC suspension concentrate and water-based pesticide formulation grinding.
Learn more →TYPICAL PERFORMANCE REFERENCE
| Material Type | Target Particle Size | Recommended Bead Size | Viscosity Range |
|---|---|---|---|
| Industrial coatings | 5-15 μm | 1.5-2.0 mm | Medium |
| Ink / pigment paste | 1-5 μm | 0.8-1.2 mm | Low to Medium |
| Battery materials | < 1 μm | 0.4-0.8 mm | Medium |
| Agrochemical SC | 3-10 μm | 1.0-1.5 mm | Medium |
Typical reference values only. Actual results depend on formulation, bead material, and process conditions. Material testing is recommended before final selection.
MACHINE COMPARISON
Which configuration fits your process?
| Parameter | High Efficiency Static Disc Bead Mill | Basket Mill | 1000L Basket Mill For Pigment | 20L Pin Type Bead Mill |
|---|---|---|---|---|
| Chamber / capacity | 10 - 200 L | 30 - 1,500 L | 1,000 L | 20 L |
| Motor power | 15 - 90 kW | 4 - 45 kW | 30 - 55 kW | 5.5 - 11 kW |
| Fineness | 2 - 20 micron depending on media and passes | 5 - 20 micron depending on media and formulation | 5 - 20 micron | sub-micron to 10 micron depending on media |
| Media / agitation | 0.8 - 2.5 mm zirconia | 0.3 - 2.0 mm zirconia | 1.2 - 2.5 mm zirconia | 0.1 - 1.5 mm zirconia |
| Throughput | 100 - 2,000 L/h depending on model and product | — | — | 10 - 60 L/h depending on product |
Read the full comparison guide: Top Chinese High Shear Disperser Manufacturers 2026 Guide
Process Engineering
Working Principle
- 1
A pump feeds slurry through a media-filled horizontal chamber.
- 2
Static-disc and rotor interaction distributes grinding media through the chamber and transfers shear and impact energy to the product.
- 3
A centrifugal separation system retains the beads while allowing processed material to discharge.
- 4
Jacket cooling controls heat generated during continuous or recirculating grinding.
Equipment Benefits
Equipment Advantages
- ✓
Centrifugal separation can support fine grinding media.
- ✓
Disc and chamber geometry promote an even media distribution.
- ✓
Large discharge area supports higher circulation flow.
- ✓
Modular mechanical seal improves service access.
Technical Data
Technical Specifications
| Parameter | Value |
|---|---|
| Chamber volume | 10 - 200 L |
| Motor power | 15 - 90 kW |
| Fineness range | 2 - 20 micron depending on media and passes |
| Media size | 0.8 - 2.5 mm zirconia |
| Throughput | 100 - 2,000 L/h depending on model and product |
| Contact material | Stainless steel, hardened alloy or ceramic-lined |
| Cooling | Jacketed chamber |
PRODUCT INQUIRY
Get Price & Specs for This Product
Tell us your material and capacity, our engineer will reply within 24 hours.
Thank you! Our engineer will contact you within 24 hours.
Equipment Guidance
Frequently Asked Questions
What fineness can the High Efficiency Static Disc Bead Mill reach?
Depending on media size, rotor geometry and the number of passes, the High Efficiency Static Disc Bead Mill reaches 2 - 20 micron depending on media and passes. The endpoint is confirmed on your own material in a trial run, so the configuration matches your formulation rather than a catalogue figure.
What grinding media does the High Efficiency Static Disc Bead Mill use?
The mill runs with high-purity zirconia or ceramic media selected to the target fineness and the separator opening. Chamber and rotor options are chosen to suit the material; product-contact parts are Stainless steel, hardened alloy or ceramic-lined.
What capacity and power does the High Efficiency Static Disc Bead Mill cover?
Capacity is 10 - 200 L, with motor power 15 - 90 kW. The model is selected from your batch volume, solids loading and required cycle time.
Which materials is the High Efficiency Static Disc Bead Mill used for?
Typical duties cover Architectural Paints, Industrial Coatings, Printing Inks. POLYC reviews your material data before recommending a chamber, media size and pass count.
How do I select the right configuration?
Provide the material type, starting and target particle size, solids loading, batch volume and required throughput. POLYC returns a configuration with media recommendation and an expected pass count.
Industry Applications
Applications
Architectural Paints
high-volume latex and emulsion grinding to 5-15 µm
Industrial Coatings
anticorrosive and general industrial coating dispersion to ≤15 µm
Printing Inks
cost-effective ink base production to 5-10 µm
Pigment Pastes
masterbatch and pigment concentrate grinding to 5-15 µm
Agrochemicals
suspension concentrate production to D90 ≤5 µm at high throughput
Construction Chemicals
filler and extender slurry processing to 10-30 µm
Adhesives & Sealants
base dispersion for filled adhesive systems
Minerals
mineral and filler slurry grinding to 10-45 µm
Corrosion Protection
primer and mid-coat production to ≤15 µm
Marine Coatings
protective coating dispersion to ≤15 µm in continuous operation
WHY POLYC MACHINE
Built on 25 Years of Engineering Excellence
Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.
ISO 9001 & CE Certified
Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.
25 Years Experience
Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.
3-Year Warranty
Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.
30-Day Delivery
Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.
Free Installation Guidance
Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.
Custom Engineering
From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.
24-Hour Response
Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.
Global Shipping
Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.
Lifetime Technical Support
Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.
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Technical Consultation
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