Planetary Mixer
Planetary mixer for viscosities up to 1,500,000 cP, combining reaction, mixing and dispersion in one vessel. Capacity: 100-12,000 L.
Production Lines
Adhesive and Silicone Sealant Production Line
Adhesive and Silicone Sealant Production Line: POLYC MACHINE is experienced and professional manufacturer for high viscosity mixers such as Multi-function Mixer, Butterfly Double Mixer and Planetary Mixer which are suitable for making adhesive, silicone... Capacity range Custom throughput. Typical applications: Adhesives & Sealants, Construction Chemicals, Electronics, Industrial Coatings.
POLYC MACHINE is experienced and professional manufacturer for high viscosity mixers such as Multi-function Mixer, Butterfly Double Mixer and Planetary Mixer which are suitable for making adhesive, silicone sealant and glues. We can offer a whole production line for adhesive, silicone sealant and glues.
The POLYC Adhesive and Silicone Sealant Production Line is a complete turnkey system engineered for high-viscosity adhesives, silicone sealants, MS polymer, PU, epoxy, acrylic and hot-melt chemistries, taking each batch from metered raw-material handling through vacuum deaeration to cartridge, sausage, pail and drum filling. POLYC integrates high-viscosity vacuum mixers, hydraulic discharge and filling as one accountable package built around its Multi-function, Butterfly Double and Planetary mixers.
Key Facts
- Equipment Type
- Production Lines
- Capacity / Batch Range
- Custom throughput
- Max Viscosity
- up to over 1,000,000 cP
- Typical Applications
- Adhesives & Sealants, Construction Chemicals, Electronics, Industrial Coatings
Request a Quote
Response within 24 hours · Engineering consultation · Application review available
Where the Adhesive & Sealant Line Performs Best
Industry ApplicationsHigh-viscosity vacuum mixing, deaeration and multi-format filling make the POLYC line the right choice for sealant and adhesive manufacturers moving from a single mixer to a controlled production cell.
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Silicone Sealant & Caulk
Vacuum deaeration for bubble-free silicone sealants and construction caulks.
🧼
MS Polymer & Hybrid
Moisture-controlled handling for MS polymer and hybrid sealants.
🔨
PU Structural Adhesive
High-viscosity compounding of PU structural and assembly adhesives.
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Epoxy & Acrylic
Epoxy and acrylic adhesive production with controlled exotherm.
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Hot-Melt & Reactive
Hot-melt and reactive hot-melt adhesive manufacturing.
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Encapsulant & Potting
Electronic encapsulants and potting compounds with clean handling.
Adhesive Line at a Glance
Line Overview1,000–20,000t/yr
Line Capacity
300–3,000L
Batch Size
>1,000,000cP
Viscosity Range
1–30mbar
Vacuum Level
Key Design Features
EngineeringHigh Viscosity⚙️
Vacuum Mixing
- Wall-scraping agitation
- High-viscosity kneading
- Up to >1,000,000 cP
Clean🧼
Moisture Control
- Controlled raw handling
- For reactive chemistries
- Closed powder transfer
Bubble-Free💧
Vacuum Deaeration
- Down to 1-30 mbar
- Before discharge
- Removes entrained air
No Air📦
Hydraulic Discharge
- Transfer to filling
- No air re-entry
- Limited manual exposure
Flexible🔧
Multi-Format Filling
- Cartridge, sausage
- Pail, drum
- Sized to your formats
Repeatable⚖️
Recipe Dosing
- Recipe-controlled dosing
- Batch documentation
- Coordinated controls
Applications by Industry
Selection| Industry | What the POLYC Adhesive Line Delivers |
|---|---|
| Silicone Sealant & Caulk | Vacuum-deaerated sealant and construction caulk |
| MS Polymer & Hybrid | Moisture-controlled hybrid sealant production |
| PU Structural Adhesive | High-viscosity PU compounding |
| Epoxy & Acrylic | Epoxy and acrylic adhesive production |
| Hot-Melt & Reactive | Hot-melt and reactive hot-melt manufacturing |
| Cartridge / Sausage / Pail | Integrated filling for every pack format |
| Anaerobic & UV Adhesive | Anaerobic and UV-cure adhesive production |
| Construction Chemicals | Sealant and mastic production |
| Electronics | Encapsulant and potting compound production |
| Industrial Coatings | High-viscosity coating compound manufacturing |
Choosing the Right Adhesive Production Line
How to Choose1
Define the chemistry
List adhesive type, viscosity range, powder loading, batch size, vacuum target and packaging method so the line is sized to real demand.
2
Size each stage
Size mixing, feeding, vacuum, discharge and filling from cycle-time and rheology data, choosing the right high-viscosity mixer for the target viscosity.
3
Confirm site and expansion
Plan temperature control, dust handling, solvent classification, controls, cleaning strategy and future expansion so the line grows with your business.
Related Technical Guides
Guides
SelectionHigh Viscosity Mixer Selection Guide
CompareDual Shaft vs Triple Shaft Mixer for Sealants
SpecsHigh Viscosity Mixer Specs and Selection Guide
CaseAdhesive & Sealant Mixing to Filling: High-Viscosity Solutions from Polyc
Need an adhesive or silicone sealant production line configured for your plant?
Request a QuotationDescription
How it works
The POLYC Adhesive and Silicone Sealant Production Line is a complete turnkey system that moves each batch from metered liquid and powder handling through high-viscosity vacuum mixing and kneading to hydraulic discharge and cartridge, sausage, pail or drum filling. POLYC designs, manufactures, installs and commissions the whole line as one accountable package.
Configurations cover silicone sealants and caulks, MS polymer and hybrid sealants, PU and epoxy structural adhesives, acrylic and hot-melt chemistries, and electronic encapsulants, with vacuum deaeration and moisture-controlled handling for reactive formulations. Jacket temperature control and closed powder handling protect temperature-sensitive and moisture-sensitive products.
Central PLC controls with recipe management document every batch and reduce manual transfers, while layout, piping, utilities and future expansion are engineered together so the line grows with your business.
INDUSTRIES THIS MACHINE SERVES
Industries we serve
ADHESIVE LINE VS STANDALONE MIXER
Turnkey line or individual mixer?
| Dimension | POLYC Adhesive & Sealant Line | Standalone High-Viscosity Mixer |
|---|---|---|
| Scope | Metering to filled cartridges | Single mixing step |
| Annual capacity | 1,000 - 20,000 t/yr | Limited by manual handling |
| Batch size | 300 - 3,000 L / vessel | Depends on unit only |
| Viscosity | up to >1,000,000 cP | Same mixer, less integration |
| Vacuum deaeration | 1 - 30 mbar, integrated | Separate, manual |
| Filling | cartridge / sausage / pail / drum | External, manual |
| Accountability | One supplier package | Multiple vendors |
Read the full comparison guide: High Viscosity Mixer Selection Guide
Process Engineering
Working Principle
- 1
Liquids and powders are metered into a high-viscosity mixer for wetting, dispersion, and kneading.
- 2
Vacuum removes entrained air while jacket control maintains the required batch temperature.
- 3
A hydraulic discharge system transfers finished adhesive to filling equipment with limited manual exposure.
Equipment Benefits
Equipment Advantages
- ✓
Integrated vacuum mixing, discharge, and filling handles very high viscosity.
- ✓
Closed powder and product handling improves cleanliness.
- ✓
Jacket control supports temperature-sensitive adhesives and sealants.
- ✓
Coordinated controls reduce transfers and manual intervention.
Technical Data
Technical Specifications
| Parameter | Value |
|---|---|
| Line capacity | 1,000 - 20,000 tonnes per year depending on configuration |
| Batch size | 300 - 3,000 L per vessel |
| Viscosity range | up to over 1,000,000 cP |
| Vacuum level | down to approximately 1 - 30 mbar |
| Filling formats | Cartridge, sausage, pail, drum |
| Control system | PLC with recipe management |
| Contact material | Stainless steel 304 / 316L |
PRODUCT INQUIRY
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Equipment Guidance
Frequently Asked Questions
What is a POLYC adhesive and silicone sealant production line and what does it include?
A POLYC adhesive and silicone sealant production line is a complete turnkey system covering metered liquid and powder handling, high-viscosity vacuum mixing and kneading, vacuum deaeration, hydraulic discharge and cartridge, sausage, pail or drum filling. POLYC builds the line around its Multi-function, Butterfly Double and Planetary mixers and supplies design, manufacturing, installation and commissioning as one accountable package.
What viscosity and vacuum capability can the line handle?
The line processes viscosities up to and beyond 1,000,000 cP, with vacuum deaeration down to approximately 1-30 mbar so entrained air is removed from silicone sealants and other deaerated products before discharge.
Which adhesive and sealant chemistries are supported?
Configurations cover silicone sealants and caulks, MS polymer and hybrid sealants, PU structural adhesives, epoxy and acrylic adhesives, hot-melt and reactive hot-melt adhesives, anaerobic and UV adhesives, and electronic encapsulants and potting compounds.
How are reactive and moisture-sensitive formulations handled?
Moisture-controlled raw-material handling, vacuum deaeration and closed powder and product handling protect reactive and moisture-sensitive chemistries, while jacket temperature control supports temperature-sensitive adhesives and sealants.
What filling formats are available?
The integrated filling station handles cartridges, sausages, pails and drums, sized to your packaging formats so finished adhesive is filled with limited manual exposure.
How is batch quality and repeatability controlled?
A central PLC system with recipe management documents every batch and coordinates mixing, feeding, vacuum, discharge and filling, reducing transfers and manual intervention for consistent quality.
How do I size and select the right adhesive production line?
Start by defining adhesive chemistry, viscosity range, powder loading, batch size, vacuum target and packaging method. Then size mixing, feeding, vacuum, discharge and filling from cycle-time and rheology data, and confirm temperature control, dust handling, solvent classification, controls and cleaning strategy.
Does POLYC provide installation, commissioning and future expansion support?
Yes. POLYC delivers the whole line design, equipment manufacturing, installation and commissioning as one package, and engineers layout, piping, utilities and future expansion together so the line grows with your business.
Industry Applications
Applications
Adhesives & Sealants
silicone sealant and caulk manufacturing with vacuum deaeration
Adhesives & Sealants
MS polymer and hybrid sealant production
Adhesives & Sealants
PU structural adhesive compounding
Adhesives & Sealants
epoxy and acrylic adhesive production
Adhesives & Sealants
hot-melt and reactive hot-melt adhesive manufacturing
Adhesives & Sealants
cartridge, sausage and pail filling integration
Adhesives & Sealants
anaerobic and UV adhesive manufacturing
Construction Chemicals
sealant and mastic production
Electronics
encapsulant and potting compound production
Industrial Coatings
high-viscosity coating compound manufacturing
WHY POLYC MACHINE
Built on 25 Years of Engineering Excellence
Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.
ISO 9001 & CE Certified
Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.
25 Years Experience
Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.
3-Year Warranty
Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.
30-Day Delivery
Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.
Free Installation Guidance
Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.
Custom Engineering
From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.
24-Hour Response
Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.
Global Shipping
Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.
Lifetime Technical Support
Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.
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Technical Consultation
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