Powder Mixers

Capacity: 100 - 12,000 L

Ribbon Mixer

Horizontal Ribbon Mixer for Uniform Dry Powder Blending. Capacity range 100 - 12,000 L. Typical applications: Construction Chemicals, Food, Pharmaceuticals, Cosmetics, Agrochemicals.

Horizontal Ribbon Mixer for Uniform Dry Powder Blending

A ribbon mixer uses a helical ribbon agitator to blend dry powders, granules and pastes with gentle but thorough convective mixing.

ISO 9001 certified manufacturerIn-house R&D and manufacturingCE · EC Declaration of Conformity available3-year warranty on all equipment30-day delivery on standard modelsFree installation guidanceResponse within 24 hoursEngineering consultationGlobal shipping supportLab to 30,000 L production scale

Key Facts

Equipment Type
Powder Mixers
Capacity / Batch Range
100 - 12,000 L
Motor Power
3 - 75 kW
Typical Applications
Construction Chemicals, Food, Pharmaceuticals, Cosmetics

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Response within 24 hours · Engineering consultation · Application review available

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Where the Ribbon Mixer Performs Best

Industry Applications

Ribbon Mixer is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.

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Construction Chemicals

dry mortar and plaster blending at 500-6000 L batches in 8-15 min cycles

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Construction Chemicals

tile adhesive and grout blending with ≤1% active ingredient variance

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Food

seasoning and ingredient blending at 200-4000 L batches

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Pharmaceuticals

powder formulation blending with ≥99% blend homogeneity

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Cosmetics

powder and pigment blending at 50-1500 L

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Agrochemicals

wettable powder blending at 500-8000 L batches

Ribbon Mixer at a Glance

Series Overview
100 - 10,000 L
Chamber / capacity
3 - 75 kW
Motor power
Carbon steel, stainless steel 304 / 316L
Contact material
100 - 10,000 L
Working capacity

Key Design Features

Engineering
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Helical ribbon agitator giving thorough convective blending

Helical ribbon agitator giving thorough convective blending

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Gentle action preserving particle integrity of fragile

Gentle action preserving particle integrity of fragile granules

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Suitable for dry powders

Suitable for dry powders, granules and some pastes

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Jacketed option for heating or cooling during

Jacketed option for heating or cooling during blending

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Liquid addition spray option for coating powders

Liquid addition spray option for coating powders

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Large discharge outlet for fast emptying

Large discharge outlet for fast emptying

Applications by Industry

Selection
IndustryTypical Application
Construction Chemicalsdry mortar and plaster blending at 500-6000 L batches in 8-15 min cycles
Construction Chemicalstile adhesive and grout blending with ≤1% active ingredient variance
Foodseasoning and ingredient blending at 200-4000 L batches
Pharmaceuticalspowder formulation blending with ≥99% blend homogeneity
Cosmeticspowder and pigment blending at 50-1500 L
Agrochemicalswettable powder blending at 500-8000 L batches
Ceramicsceramic body powder blending at 300-5000 L
Chemicalsdetergent powder production at 1000-10000 L batches
Foodflour and spice blending in 10-20 min cycle times
Feed & Nutritionpremix blending at 500-6000 L with CV ≤5%

Choosing the Right Ribbon Mixer

How to Choose
1

Select usable volume from batch mass

Select usable volume from batch mass, bulk density, fill ratio, and required mixing uniformity.

2

Confirm powder flowability

Confirm powder flowability, ingredient ratio, liquid-addition rate, discharge method, and cleaning standard.

3

Choose carbon steel or stainless product-contact construction

Choose carbon steel or stainless product-contact construction according to corrosion and hygiene requirements.

Related Technical Guides

Guides

Need help specifying the Ribbon Mixer for your process?

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Description

How it works

A ribbon mixer uses a helical ribbon agitator to blend dry powders, granules and pastes with gentle but thorough convective mixing. It is the standard machine for dry mortar, plaster blends, food ingredients and fertiliser powders. POLYC supplies ribbon mixers with jacketed and vacuum options. Helical ribbon agitator giving thorough convective blending Gentle action preserving particle integrity of fragile granules Suitable for dry powders, granules and some pastes Typical applications include Construction Chemicals, Construction Chemicals, Food, Pharmaceuticals. Select usable volume from batch mass, bulk density, fill ratio, and required mixing uniformity.

MACHINE COMPARISON

Which configuration fits your process?

MACHINE COMPARISON comparison
ParameterRibbon MixerV-Shape Powder MixerDouble Cone Drum MixerHorizontal Non-Gravity Mixer
Chamber / capacity100 - 10,000 L50 - 3,000 L50 - 4,000 L300 - 8,000 L
Motor power3 - 75 kW1.1 - 15 kW1.1 - 22 kW11 - 110 kW
Contact materialCarbon steel, stainless steel 304 / 316LStainless steel 304 / 316LStainless steel 304 / 316LCarbon steel or stainless steel with wear options
Batch typeDry powder, granule or pasteDry powder and granuleDry powder and granuleDry powder and granule
Mixing timetypically 5 - 20 minutes depending on producttypically 5 - 20 minutes depending on producttypically 8 - 25 minutes depending on producttypically 1 - 5 minutes depending on product

Read the full comparison guide: Powder Mixer Selection: Ribbon, Paddle, or Planetary?

Process Engineering

Working Principle

  1. Outer ribbons move powder toward the center while inner ribbons move it toward the ends.

  2. The opposing axial flows combine with radial movement to create convective mixing through the U-shaped trough.

  3. After the specified mixing time, the blended batch discharges through the bottom outlet.

Equipment Benefits

Equipment Advantages

  • Opposing ribbon flows provide fast convective powder mixing.

  • Suitable for powders, cohesive blends, and controlled liquid addition.

  • Full-opening cover improves access for cleaning and inspection.

  • Discharge and construction can be customized to the plant process.

Technical Data

Technical Specifications

Technical Specifications
ParameterValue
Working capacity100 - 10,000 L
Motor power3 - 75 kW
Batch typeDry powder, granule or paste
Mixing timetypically 5 - 20 minutes depending on product
Contact materialCarbon steel, stainless steel 304 / 316L
OptionsJacketed, vacuum, liquid spray, chopper
DischargeBottom outlet with pneumatic or manual valve

PRODUCT INQUIRY

Get Price & Specs for This Product

Tell us your material and capacity, our engineer will reply within 24 hours.

Equipment Guidance

Frequently Asked Questions

What mixing duties is the Ribbon Mixer designed for?

The Ribbon Mixer is built for Construction Chemicals, Food. It is selected when the batch has to be blended homogeneously without the shear damage a disperser would cause.

What viscosity range can it handle?

The working viscosity range follows the agitator geometry and drive torque. Product-contact parts are Carbon steel, stainless steel 304 / 316L.

How is mixing uniformity achieved?

The agitator geometry keeps the whole batch moving rather than only the zone around the shaft, so colour, filler and additive distribution stay consistent from batch to batch.

What capacity range is available?

Capacity is 100 - 10,000 L, with motor power 3 - 75 kW. Vessel size is matched to the batch and the available floor space.

What discharge and cleaning options are available?

Bottom discharge, side discharge and hydraulic discharge arrangements are offered, with vacuum and jacket options where the formulation requires them.

Industry Applications

Applications

  • Construction Chemicals

    dry mortar and plaster blending at 500-6000 L batches in 8-15 min cycles

  • Construction Chemicals

    tile adhesive and grout blending with ≤1% active ingredient variance

  • Food

    seasoning and ingredient blending at 200-4000 L batches

  • Pharmaceuticals

    powder formulation blending with ≥99% blend homogeneity

  • Cosmetics

    powder and pigment blending at 50-1500 L

  • Agrochemicals

    wettable powder blending at 500-8000 L batches

  • Ceramics

    ceramic body powder blending at 300-5000 L

  • Chemicals

    detergent powder production at 1000-10000 L batches

  • Food

    flour and spice blending in 10-20 min cycle times

  • Feed & Nutrition

    premix blending at 500-6000 L with CV ≤5%

WHY POLYC MACHINE

Built on 25 Years of Engineering Excellence

Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.

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ISO 9001 & CE Certified

Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.

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25 Years Experience

Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.

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3-Year Warranty

Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.

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30-Day Delivery

Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.

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Free Installation Guidance

Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.

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Custom Engineering

From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.

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24-Hour Response

Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.

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Global Shipping

Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.

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Lifetime Technical Support

Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.

Talk to an Engineer → Learn About POLYC →

Technical Consultation

Need help choosing the right equipment?

Tell us about your material and process. Our engineering team will recommend the right configuration.

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