IDS Inline Dispersion Machine
The IDS Inline Dispersion Machine is a dust-free, continuous in-line disperser that rapidly mixes and disperses solids and liquids using a rotor-stato
Emulsifiers
Pipeline High Shearing Emulsifier Pump
Our PWR Pipeline High Shearing Emulsifier Pump effectively, quickly and evenly disperse a phase or phases to another consecutive phase, usually, these. Capacity range 50 - 5,000 L. Typical applications: Food, Cosmetics, Pharmaceuticals, Industrial Coatings, Adhesives & Sealants.
Our PWR Pipeline High Shearing Emulsifier Pump effectively, quickly and evenly disperse a phase or phases to another consecutive phase, usually, these
Our PWR Pipeline High Shearing Emulsifier Pump effectively, quickly and evenly disperse a phase or phases to another consecutive phase, usually, these phases are dissolvable to each other.
Key Facts
- Equipment Type
- Emulsifiers
- Capacity / Batch Range
- 50 - 5,000 L
- Motor Power
- 4 - 110 kW
- Typical Applications
- Food, Cosmetics, Pharmaceuticals, Industrial Coatings
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Response within 24 hours · Engineering consultation · Application review available
Where the Pipeline High Shearing Emulsifier Pump Performs Best
Industry ApplicationsPipeline High Shearing Emulsifier Pump is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.
🎨
Food
continuous emulsification at 1-60 m³/h for sauce and beverage bases
🧪
Cosmetics
continuous emulsion production without batch cycle time
🚗
Pharmaceuticals
continuous emulsion and suspension manufacturing
🪓
Industrial Coatings
continuous latex and emulsion preparation
🖨
Adhesives & Sealants
continuous water-based adhesive emulsification
🌾
Agrochemicals
continuous emulsifiable concentrate production with powder induction
Pipeline High Shearing Emulsifier Pump at a Glance
Series Overview4 - 110 kW
Motor power
1 - 60 m3/h depending on model
Throughput
Stainless steel 304 / 316L
Contact material
1,500 - 3,000 rpm typical
Speed
Key Design Features
Engineering⚙️
Continuous inline emulsification and homogenisation
Continuous inline emulsification and homogenisation
⚙️
Multi-stage rotor and stator for fine droplet
Multi-stage rotor and stator for fine droplet and particle reduction
⚙️
Can recirculate a vessel for batch homogenisation
Can recirculate a vessel for batch homogenisation
⚙️
Powder induction capability through an integrated feed
Powder induction capability through an integrated feed port
⚙️
Compact inline installation in new or existing
Compact inline installation in new or existing lines
⚙️
Suitable for CIP depending on configuration
Suitable for CIP depending on configuration
Applications by Industry
Selection| Industry | Typical Application |
|---|---|
| Food | continuous emulsification at 1-60 m³/h for sauce and beverage bases |
| Cosmetics | continuous emulsion production without batch cycle time |
| Pharmaceuticals | continuous emulsion and suspension manufacturing |
| Industrial Coatings | continuous latex and emulsion preparation |
| Adhesives & Sealants | continuous water-based adhesive emulsification |
| Agrochemicals | continuous emulsifiable concentrate production with powder induction |
| Chemicals | continuous wax, bitumen and asphalt emulsification |
| Lubricants | continuous metalworking fluid emulsification |
| Personal Care | continuous shampoo and lotion base production |
| Food | continuous mayonnaise and dressing processing |
Choosing the Right Pipeline High Shearing Emulsifier Pump
How to Choose1
Specify flow rate
Specify flow rate, inlet viscosity, phase ratio, target droplet size, and number of passes.
2
Select rotor-stator stages and chamber jacket from
Select rotor-stator stages and chamber jacket from shear and temperature-control requirements.
3
Confirm pump feed
Confirm pump feed, system pressure, seals, contact materials, and CIP or cleaning arrangement.
Related Technical Guides
Guides
GuideInline Disperser Guide: How High-Shear Inline Dispersion Cuts Milling Time & Cost
GuideTop Chinese High Shear Disperser Manufacturers 2026 Guide
ComparisonDual Shaft vs Triple Shaft Mixer for Sealants
ArticleCustom Latex Paint Production Line Shipped to Argentina: A Turnkey Case Study
Need help specifying the Pipeline High Shearing Emulsifier Pump for your process?
Request a QuotationDescription
How it works
Our PWR Pipeline High Shearing Emulsifier Pump effectively, quickly and evenly disperse a phase or phases to another consecutive phase, usually, these phases are dissolvable to each other. The rotor revolves quickly and strong force is produced through high tangent speed and high frequency mechanica Continuous inline emulsification and homogenisation Multi-stage rotor and stator for fine droplet and particle reduction Can recirculate a vessel for batch homogenisation Typical applications include Food, Cosmetics, Pharmaceuticals, Industrial Coatings. Specify flow rate, inlet viscosity, phase ratio, target droplet size, and number of passes.
INDUSTRIES THIS MACHINE SERVES
Industries we serve
Cosmetics & Personal Care
Emulsification and homogenization for creams, lotions, and gels.
Learn more →Food & Beverage
High-shear homogenization for sauces, beverages, and dairy products.
Learn more →Chemicals
Emulsion preparation for agrochemicals and chemical products.
Learn more →TYPICAL PERFORMANCE REFERENCE
| Application | Droplet Size | Shear Rate | Typical Viscosity |
|---|---|---|---|
| Fine emulsion | < 1 μm | High | Low to Medium |
| Coarse emulsion | 5-50 μm | Medium | Medium |
| Suspension | 1-10 μm | Medium to High | Medium |
Typical reference values only. Actual results depend on formulation, bead material, and process conditions. Material testing is recommended before final selection.
MACHINE COMPARISON
Which configuration fits your process?
| Parameter | Pipeline High Shearing Emulsifier Pump | High Shearing Emulsifier For Kettle | Hydraulic Lifting Shearing Emulsifier |
|---|---|---|---|
| Motor power | 4 - 110 kW | 2.2 - 55 kW | 4 - 75 kW |
| Throughput | 1 - 60 m3/h depending on model | — | — |
| Contact material | Stainless steel 304 / 316L | Stainless steel 304 / 316L | Stainless steel 304 / 316L |
| Speed | 1,500 - 3,000 rpm typical | 1,500 - 3,000 rpm typical | 1,500 - 3,000 rpm typical |
| Droplet size | typically 1 - 20 micron depending on formulation | typically 1 - 20 micron depending on formulation | typically 1 - 20 micron depending on formulation |
Process Engineering
Working Principle
- 1
A feed pump moves the phases through one or more rotor-stator stages.
- 2
Each stage applies intense shear and turbulence as material passes through the controlled gap.
- 3
Continuous or recirculating passes progressively improve dispersion and droplet-size uniformity.
Equipment Benefits
Equipment Advantages
- ✓
Continuous high-shear processing supports consistent throughput.
- ✓
Multiple rotor-stator stages can increase shear per pass.
- ✓
Jacketed chamber options manage process temperature.
- ✓
Compact installation integrates with recirculating or transfer lines.
Technical Data
Technical Specifications
| Parameter | Value |
|---|---|
| Throughput | 1 - 60 m3/h depending on model |
| Motor power | 4 - 110 kW |
| Speed | 1,500 - 3,000 rpm typical |
| Droplet size | typically 1 - 20 micron depending on formulation |
| Operation | Continuous inline or recirculation |
| Contact material | Stainless steel 304 / 316L |
| Sealing | Mechanical seal with barrier fluid option |
PRODUCT INQUIRY
Get Price & Specs for This Product
Tell us your material and capacity, our engineer will reply within 24 hours.
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Equipment Guidance
Frequently Asked Questions
What does the Pipeline High Shearing Emulsifier Pump do in a production line?
The Pipeline High Shearing Emulsifier Pump handles high-shear dispersion and homogenisation. It is used for Food, Cosmetics, Pharmaceuticals, normally ahead of milling or filling.
What viscosity and contact materials does the Pipeline High Shearing Emulsifier Pump support?
Product-contact parts are Stainless steel 304 / 316L.
What droplet or particle size can the Pipeline High Shearing Emulsifier Pump reach?
Droplet and particle size depend on rotor-stator gap, tip speed and the number of passes. POLYC runs a trial on your own material to confirm the achievable size.
How do I choose between batch and in-line operation?
Batch dispersion suits multiple products and frequent changes; in-line dispersion suits continuous or high-volume single products. POLYC recommends after reviewing your route.
Industry Applications
Applications
Food
continuous emulsification at 1-60 m³/h for sauce and beverage bases
Cosmetics
continuous emulsion production without batch cycle time
Pharmaceuticals
continuous emulsion and suspension manufacturing
Industrial Coatings
continuous latex and emulsion preparation
Adhesives & Sealants
continuous water-based adhesive emulsification
Agrochemicals
continuous emulsifiable concentrate production with powder induction
Chemicals
continuous wax, bitumen and asphalt emulsification
Lubricants
continuous metalworking fluid emulsification
Personal Care
continuous shampoo and lotion base production
Food
continuous mayonnaise and dressing processing
WHY POLYC MACHINE
Built on 25 Years of Engineering Excellence
Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.
ISO 9001 & CE Certified
Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.
25 Years Experience
Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.
3-Year Warranty
Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.
30-Day Delivery
Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.
Free Installation Guidance
Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.
Custom Engineering
From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.
24-Hour Response
Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.
Global Shipping
Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.
Lifetime Technical Support
Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.
Continue exploring
IDS Inline Dispersion Machine
High Shearing Emulsifier For Kettle
Hydraulic Lifting Shearing Emulsifier
Technical Consultation
Need help choosing the right equipment?
Tell us about your material and process. Our engineering team will recommend the right configuration.
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