Laboratory Equipment
Laboratory High Shearing Emulsifier
The Laboratory High Shearing Emulsifier is a laboratory-scale high-shear emulsifier used in medicine, biological research, cosmetics, and educational. Capacity range 0.2 - 50 L. Typical applications: Cosmetics, Food, Pharmaceuticals, Personal Care, Chemicals.
The Laboratory High Shearing Emulsifier is a laboratory-scale high-shear emulsifier used in medicine, biological research, cosmetics, and educational
The Laboratory High Shearing Emulsifier is a laboratory-scale high-shear emulsifier used in medicine, biological research, cosmetics, and educational laboratories.
Key Facts
- Equipment Type
- Laboratory Equipment
- Capacity / Batch Range
- 0.2 - 50 L
- Motor Power
- 0.3 - 2.2 kW
- Typical Applications
- Cosmetics, Food, Pharmaceuticals, Personal Care
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Response within 24 hours · Engineering consultation · Application review available
Where the Laboratory High Shearing Emulsifier Performs Best
Industry ApplicationsLaboratory High Shearing Emulsifier is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.
🎨
Cosmetics
emulsion formulation and droplet size trials to 1-20 μm
💤
Food
emulsion development for sauce and dressing samples
🚙
Pharmaceuticals
cream and ointment research
🧵
Personal Care
shampoo and lotion sample preparation
🖨
Chemicals
emulsion stability and droplet distribution studies
🌾
Agrochemicals
emulsifiable concentrate sample development
Laboratory High Shearing Emulsifier at a Glance
Series Overview0.1 - 20 L
Chamber / capacity
0.3 - 2.2 kW
Motor power
Stainless steel 316L
Contact material
0.1 - 20 L
Working capacity
Key Design Features
EngineeringHigh-shear⚙️
High-shear rotor and stator for laboratory emulsification
- High-shear rotor and stator for laboratory emulsification
Precise⚙️
Fine speed control for evaluating shear effects
- Fine speed control for evaluating shear effects on droplet size
Flexible⚙️
Interchangeable stator heads for different sample volumes
- Interchangeable stator heads for different sample volumes
Compact⚙️
Compact bench design suited to laboratory use
- Compact bench design suited to laboratory use
Clean⚙️
Simple strip-down for cleaning between samples
- Simple strip-down for cleaning between samples
Scalable⚙️
Scalable geometry supporting transfer to production units
- Scalable geometry supporting transfer to production units
Applications by Industry
Selection| Industry | Typical Application |
|---|---|
| Cosmetics | emulsion formulation and droplet size trials to 1-20 μm |
| Food | emulsion development for sauce and dressing samples |
| Pharmaceuticals | cream and ointment research |
| Personal Care | shampoo and lotion sample preparation |
| Chemicals | emulsion stability and droplet distribution studies |
| Agrochemicals | emulsifiable concentrate sample development |
| Nanomaterials | nanoemulsion screening and parameter studies |
| Quality Control | emulsion checks against reference samples |
| Research & Development | emulsifier selection studies |
| Pilot Trials | scale-up parameter definition before production |
Choosing the Right Laboratory High Shearing Emulsifier
How to Choose1
Specify sample volume
Specify sample volume, phase viscosities, target droplet size, speed range, and temperature limit.
2
Select rotor-stator head from the required shear
Select rotor-stator head from the required shear rate and vessel geometry.
3
Confirm wetted materials
Confirm wetted materials, guarding, data display, and cleaning method.
Related Technical Guides
Guides
ArticleInk Production Process Deep Dive: Parameters, Problems & Optimization
GuideHigh Shear Emulsifier Selection Guide
ArticleScale-Up from Laboratory to Production: Key Considerations
GuideHigh Viscosity Mixer Specs and Selection Guide
Need help specifying the Laboratory High Shearing Emulsifier for your process?
Request a QuotationDescription
How it works
The Laboratory High Shearing Emulsifier is a laboratory-scale high-shear emulsifier used in medicine, biological research, cosmetics, and educational laboratories. Experimental data can provide a reference for industrial scale-up, while final production parameters must be confirmed through represent High-shear rotor and stator for laboratory emulsification Fine speed control for evaluating shear effects on droplet size Interchangeable stator heads for different sample volumes Typical applications include Cosmetics, Food, Pharmaceuticals, Personal Care. Specify sample volume, phase viscosities, target droplet size, speed range, and temperature limit.
INDUSTRIES THIS MACHINE SERVES
Industries we serve
MACHINE COMPARISON
Which configuration fits your process?
| Parameter | Laboratory High Shearing Emulsifier | BPF-H Lab Dispersing Machine | Laboratory basket mill | SDF400 Laboratory Disperser |
|---|---|---|---|---|
| Chamber / capacity | 0.1 - 20 L | 0.2 - 15 L | 1 - 20 L | 0.5 - 20 L |
| Motor power | 0.3 - 2.2 kW | 0.55 - 2.2 kW | 0.75 - 4 kW | 0.55 - 2.2 kW |
| Contact material | Stainless steel 316L | Stainless steel 304 / 316L | Stainless steel 304 / 316L | Stainless steel 304 / 316L |
| Speed | 3,000 - 10,000 rpm typical, model dependent | — | — | — |
| Droplet size | typically 1 - 20 micron depending on formulation | — | — | — |
Read the full comparison guide: High Shear Emulsifier Selection Guide
Process Engineering
Working Principle
- 1
A variable-speed rotor draws the sample through a close rotor-stator gap.
- 2
High local shear disperses one phase into another and reduces droplets or soft agglomerates.
- 3
Digital speed indication supports repeatable laboratory screening.
Equipment Benefits
Equipment Advantages
- ✓
Stepless speed control supports systematic formulation trials.
- ✓
Digital indication improves repeatability and recordkeeping.
- ✓
Interchangeable heads suit different laboratory volumes.
- ✓
Compact equipment is easy to clean between samples.
Technical Data
Technical Specifications
| Parameter | Value |
|---|---|
| Working capacity | 0.1 - 20 L |
| Motor power | 0.3 - 2.2 kW |
| Speed | 3,000 - 10,000 rpm typical, model dependent |
| Droplet size | typically 1 - 20 micron depending on formulation |
| Speed control | Electronic or variable frequency |
| Contact material | Stainless steel 316L |
| Mounting | Bench stand or clamp mount |
PRODUCT INQUIRY
Get Price & Specs for This Product
Tell us your material and capacity, our engineer will reply within 24 hours.
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Equipment Guidance
Frequently Asked Questions
What does the Laboratory High Shearing Emulsifier do in a production line?
The Laboratory High Shearing Emulsifier handles high-shear dispersion and homogenisation. It is used for Cosmetics, Food, Pharmaceuticals, normally ahead of milling or filling.
What viscosity and contact materials does the Laboratory High Shearing Emulsifier support?
Product-contact parts are Stainless steel 316L.
What droplet or particle size can the Laboratory High Shearing Emulsifier reach?
Droplet and particle size depend on rotor-stator gap, tip speed and the number of passes. POLYC runs a trial on your own material to confirm the achievable size.
What capacity range is available?
Capacity is 0.1 - 20 L with motor power 0. Models cover batch and in-line duties depending on the process route.
How do I choose between batch and in-line operation?
Batch dispersion suits multiple products and frequent changes; in-line dispersion suits continuous or high-volume single products. POLYC recommends after reviewing your route.
Industry Applications
Applications
Cosmetics
emulsion formulation and droplet size trials to 1-20 µm
Food
emulsion development for sauce and dressing samples
Pharmaceuticals
cream and ointment research
Personal Care
shampoo and lotion sample preparation
Chemicals
emulsion stability and droplet distribution studies
Agrochemicals
emulsifiable concentrate sample development
Nanomaterials
nanoemulsion screening and parameter studies
Quality Control
emulsion checks against reference samples
Research & Development
emulsifier selection studies
Pilot Trials
scale-up parameter definition before production
WHY POLYC MACHINE
Built on 25 Years of Engineering Excellence
Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.
ISO 9001 & CE Certified
Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.
25 Years Experience
Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.
3-Year Warranty
Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.
30-Day Delivery
Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.
Free Installation Guidance
Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.
Custom Engineering
From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.
24-Hour Response
Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.
Global Shipping
Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.
Lifetime Technical Support
Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.
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