Emulsifiers
High Shearing Emulsifier For Kettle: Our PFR Emulsifying Machine for Kettle is another type of high shearing emulsifier that need to be installed and use on the kettle. It can narrow the. Capacity range 50 - 5,000 L. Typical applications: Cosmetics, Pharmaceuticals, Food, Adhesives & Sealants, Agrochemicals.
Our PFR Emulsifying Machine for Kettle is another type of high shearing emulsifier that need to be installed and use on the kettle. It can narrow the
Our PFR Emulsifying Machine for Kettle is another type of high shearing emulsifier that need to be installed and use on the kettle.
Response within 24 hours · Engineering consultation · Application review available
High Shearing Emulsifier For Kettle is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.
cream and lotion emulsification to 1-20 μm droplets in an existing vessel
ointment and emulsion manufacturing at 10-30 m/s tip speed
sauce, dressing and mayonnaise emulsification with hygienic provisions
latex and water-based adhesive emulsification
emulsifiable concentrate production
emulsion and latex preparation with rotor-stator shear
Vessel-mounted rotor and stator producing intense localised shear
Converts an existing kettle into an emulsifying system
Bottom-entry or top-entry mounting options
Fine droplet size reduction for stable emulsions
Combined with vessel agitation for bulk circulation
Suitable for heating, cooling and vacuum operation in the host vessel
| Industry | Typical Application |
|---|---|
| Cosmetics | cream and lotion emulsification to 1-20 μm droplets in an existing vessel |
| Pharmaceuticals | ointment and emulsion manufacturing at 10-30 m/s tip speed |
| Food | sauce, dressing and mayonnaise emulsification with hygienic provisions |
| Adhesives & Sealants | latex and water-based adhesive emulsification |
| Agrochemicals | emulsifiable concentrate production |
| Industrial Coatings | emulsion and latex preparation with rotor-stator shear |
| Personal Care | shampoo and conditioner production with bottom-entry mounting |
| Chemicals | wax and polish emulsion manufacturing |
| Lubricants | metalworking fluid and lubricant emulsification |
| Food | beverage and dairy base homogenisation at batch scale |
Define phases, viscosity, droplet-size target, batch volume, temperature, and recirculation strategy.
Select rotor-stator geometry, shaft length, motor power, and lifting stroke by material test.
Confirm seals, contact materials, cleanability, and hazardous-area requirements.
Need help specifying the High Shearing Emulsifier For Kettle for your process?
Request a QuotationDescription
Our PFR Emulsifying Machine for Kettle is another type of high shearing emulsifier that need to be installed and use on the kettle. It can narrow the particle size of liquid, solid and liquid materials through the mechanical shear force between the working head and rotor, so that one phase can be ev Vessel-mounted rotor and stator producing intense localised shear Converts an existing kettle into an emulsifying system Bottom-entry or top-entry mounting options Typical applications include Cosmetics, Pharmaceuticals, Food, Adhesives & Sealants. Define phases, viscosity, droplet-size target, batch volume, temperature, and recirculation strategy.
INDUSTRIES THIS MACHINE SERVES
Emulsification and homogenization for creams, lotions, and gels.
Learn more →High-shear homogenization for sauces, beverages, and dairy products.
Learn more →Emulsion preparation for agrochemicals and chemical products.
Learn more →TYPICAL PERFORMANCE REFERENCE
| Application | Droplet Size | Shear Rate | Typical Viscosity |
|---|---|---|---|
| Fine emulsion | < 1 μm | High | Low to Medium |
| Coarse emulsion | 5-50 μm | Medium | Medium |
| Suspension | 1-10 μm | Medium to High | Medium |
Typical reference values only. Actual results depend on formulation, bead material, and process conditions. Material testing is recommended before final selection.
MACHINE COMPARISON
| Parameter | High Shearing Emulsifier For Kettle | Hydraulic Lifting Shearing Emulsifier | Pipeline High Shearing Emulsifier Pump |
|---|---|---|---|
| Motor power | 2.2 - 55 kW | 4 - 75 kW | 4 - 110 kW |
| Contact material | Stainless steel 304 / 316L | Stainless steel 304 / 316L | Stainless steel 304 / 316L |
| Vessel size | 100 - 5,000 L depending on model | 200 - 5,000 L depending on model | — |
| Speed | 1,500 - 3,000 rpm typical | 1,500 - 3,000 rpm typical | 1,500 - 3,000 rpm typical |
| Droplet size | typically 1 - 20 micron depending on formulation | typically 1 - 20 micron depending on formulation | typically 1 - 20 micron depending on formulation |
Process Engineering
A high-speed rotor draws material into the narrow rotor-stator gap.
Mechanical and hydraulic shear, turbulence, and repeated circulation reduce droplets or agglomerates.
The processed phases become a finer, more uniform suspension or emulsion when formulation conditions are suitable.
Equipment Benefits
High local shear rapidly disperses immiscible phases.
Interchangeable heads can address different droplet-size and viscosity ranges.
Hydraulic lifting supports multiple vessels and easier cleaning.
Jacket and material options adapt the unit to varied formulations.
Technical Data
| Parameter | Value |
|---|---|
| Motor power | 2.2 - 55 kW |
| Vessel size | 100 - 5,000 L depending on model |
| Speed | 1,500 - 3,000 rpm typical |
| Droplet size | typically 1 - 20 micron depending on formulation |
| Mounting | Bottom-entry or top-entry |
| Contact material | Stainless steel 304 / 316L |
| Sealing | Mechanical seal suited to vessel conditions |
PRODUCT INQUIRY
Tell us your material and capacity, our engineer will reply within 24 hours.
Equipment Guidance
The High Shearing Emulsifier For Kettle handles high-shear dispersion and homogenisation. It is used for Cosmetics, Pharmaceuticals, Food, normally ahead of milling or filling.
Product-contact parts are Stainless steel 304 / 316L.
Droplet and particle size depend on rotor-stator gap, tip speed and the number of passes. POLYC runs a trial on your own material to confirm the achievable size.
Batch dispersion suits multiple products and frequent changes; in-line dispersion suits continuous or high-volume single products. POLYC recommends after reviewing your route.
Industry Applications
cream and lotion emulsification to 1-20 µm droplets in an existing vessel
ointment and emulsion manufacturing at 10-30 m/s tip speed
sauce, dressing and mayonnaise emulsification with hygienic provisions
latex and water-based adhesive emulsification
emulsifiable concentrate production
emulsion and latex preparation with rotor-stator shear
shampoo and conditioner production with bottom-entry mounting
wax and polish emulsion manufacturing
metalworking fluid and lubricant emulsification
beverage and dairy base homogenisation at batch scale
WHY POLYC MACHINE
Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.
Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.
Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.
Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.
Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.
Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.
From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.
Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.
Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.
Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.
Technical Consultation
Tell us about your material and process. Our engineering team will recommend the right configuration.
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