Dispersers

Capacity: 50 - 10,000 L

IDS Inline Dispersion Machine

IDS is a dust free technology which mixing dispersing and grinding solid-liquid rapidly. The high-tech continuous in-line disperser working on rotor-stator principle. It is suitable in a large range of applications and revamping of existing processes. It has wetting, blending dispersing, dis-agglomeration, dissolving, emulsifying, homogenization, powder induction and dust free functions in one machine.

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Description

Built for the real process.

IDS is a dust free technology which mixing dispersing and grinding solid-liquid rapidly. The high-tech continuous in-line disperser working on rotor-stator principle. It is suitable in a large range of applications and revamping of existing processes. It has wetting, blending dispersing, dis-agglomeration, dissolving, emulsifying, homogenization, powder induction and dust free functions in one machine.

Technical Data

Technical Specifications

Technical Specifications
ModelSpeedParameter 2Parameter 3
IDS117.5/111-303000
IDS2222/305-1503000
IDS4545/5510-2003000
IDS7575/9030-2003000

Equipment Guidance

Frequently Asked Questions

What is a high-speed disperser used for?

A high-speed disperser rapidly wets, mixes, and disperses powders into liquids. It is widely used for coatings, inks, adhesives, pigments, resins, and chemical products.

How do I select disperser power and speed?

Selection depends on vessel size, viscosity, powder loading, and target dispersion quality. POLYC MACHINE engineers match motor power, impeller size, and speed control to your process.

Can a disperser handle high-viscosity materials?

Yes. We offer high-torque dispersers, vacuum dispersers, and double-shaft configurations for high-viscosity pastes, adhesives, sealants, and concentrated slurries.

What vessel sizes are available for dispersers?

POLYC MACHINE supplies laboratory, pilot, and production dispersers with vessel sizes configured to your batch volume. Lifting frames and closed vessels are also available.

Do you offer vacuum dispersing systems?

Yes. Vacuum dispersing systems reduce air entrainment and help remove bubbles from coatings, adhesives, sealants, and electronic slurries.

Can dispersers be supplied with explosion-proof controls?

Yes. Explosion-proof motors, electrical controls, and safety configurations are available when required by your solvent, plant classification, or local regulations.

Do you provide commissioning and operator training?

Yes. POLYC MACHINE provides installation guidance, commissioning support, operator training, spare parts, and responsive after-sales technical support.

Can you integrate a disperser into a complete line?

Yes. We integrate dispersers with premixing vessels, bead mills, vacuum systems, filters, pumps, filling equipment, and controls for complete processing lines.

Engineering Features

Key Features

  • High flexibility and versatility

  • Low volume mixing chamber for the dispersion and mixing of powders and liquids at high output speed

  • Unit for wetting and dispersing powders

  • Outstanding powder induction and product homogeneity

  • 40%-70% energy saving

  • Manpower saving

  • Dust-free operator-safe solution

  • Easy cleaning and reduced dead-time between different batches

  • Modular and movable set up, easy installation

  • Wide range of rotors and stators in AISI 316 stainless steel to manage products characterized by different viscosities, densities, fineness of dispersion

  • Vacuum suction for rapid dust absorption

  • Automatic valve, resistant to suction above the mixing chamber to avoid wetting the powder inlet tubes

  • Electronic speed regulation by inverter

  • Surface treatments for high wear resistance inside the process chamber

  • Temperature senso

  • Pressure sensor

  • Flow sensor

Applications

Applications

Technical Consultation

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