Dispersers

Capacity: 50 - 10,000 L

IDS Inline Dispersion Machine

Name: IDS Inline Dispersion Machine
Brand: POLYC MACHINE
SKU: ids-inline-dispersion-machine
Availability: InStock

The IDS Inline Dispersion Machine is a dust-free, continuous in-line disperser that rapidly mixes and disperses solids and liquids using a rotor-stato. Capacity range 50 - 10,000 L. Typical applications: Architectural Paints, Industrial Coatings, Printing Inks, Adhesives & Sealants, Food.

The IDS Inline Dispersion Machine is a dust-free, continuous in-line disperser that rapidly mixes and disperses solids and liquids using a rotor-stato

IDS inline dispersion machine for continuous pipeline dispersion and emulsification - side view

The IDS Inline Dispersion Machine is a dust-free, continuous in-line disperser that rapidly mixes and disperses solids and liquids using a rotor-stator principle.

ISO 9001 certified manufacturerIn-house R&D and manufacturingCE · EC Declaration of Conformity available3-year warranty on all equipment30-day delivery on standard modelsFree installation guidanceResponse within 24 hoursEngineering consultationGlobal shipping supportLab to 30,000 L production scale

Key Facts

Equipment Type: Dispersers
Capacity / Batch Range: 50 - 10,000 L
Motor Power: 7.5 - 90 kW
Typical Applications: Architectural Paints, Industrial Coatings, Printing Inks, Adhesives & Sealants

Get a Quote → Download Datasheet → Brochure (PDF)

Request a Quote

Response within 24 hours · Engineering consultation · Application review available

Where the IDS Inline Dispersion Machine Performs Best

Industry Applications

IDS Inline Dispersion Machine is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.

🎨

Architectural Paints

continuous powder induction and wetting at 1-40 m³/h

🧪

Industrial Coatings

continuous inline dispersion without batch cycle time

🚗

Printing Inks

continuous ink pre-mixing and pigment wetting

🪓

Adhesives & Sealants

continuous base mixing for filled formulations

🖨

Food

continuous sauce and beverage base processing with hygienic options

🌾

Cosmetics

continuous emulsion base production

IDS Inline Dispersion Machine at a Glance

Series Overview

7.5 - 90 kW

Motor power

1 - 40 m3/h depending on model

Throughput

Stainless steel 304 / 316L

Contact material

model dependent, sized to formulation

Powder feed rate

Key Design Features

Engineering

⚙️

Continuous inline powder induction directly into the

Continuous inline powder induction directly into the liquid stream

⚙️

Dust-free powder addition improving operator safety and

Dust-free powder addition improving operator safety and housekeeping

⚙️

High-shear stator and rotor stage for immediate

High-shear stator and rotor stage for immediate wetting and deagglomeration

⚙️

Substantially shorter batch time compared with batch

Substantially shorter batch time compared with batch powder addition

⚙️

Suitable for integration into continuous production lines

⚙️

Configurable for recirculation or single-pass operation

Applications by Industry

Selection

Industry	Typical Application
Architectural Paints	continuous powder induction and wetting at 1-40 m³/h
Industrial Coatings	continuous inline dispersion without batch cycle time
Printing Inks	continuous ink pre-mixing and pigment wetting
Adhesives & Sealants	continuous base mixing for filled formulations
Food	continuous sauce and beverage base processing with hygienic options
Cosmetics	continuous emulsion base production
Pharmaceuticals	continuous suspension manufacturing
Construction Chemicals	continuous blending of cementitious and coating compounds
Agrochemicals	continuous wetting of technical powder before bead milling
Paper Coatings	continuous coating colour preparation at high throughput

Choosing the Right IDS Inline Dispersion Machine

How to Choose

Select motor power and rotor-stator stages from powder induction rate

Select motor power and rotor-stator stages from powder induction rate, liquid flow, solids loading, and target dispersion quality.

Confirm wettability

Confirm wettability, powder bulk density, viscosity, temperature limit, and solvent classification before configuration.

Choose powder feeding by suction wand

Choose powder feeding by suction wand, hopper, or bulk-bag interface to suit the handling system.

Related Technical Guides

Guides

GuideInline Disperser Guide: How High-Shear Inline Dispersion Cuts Milling Time & Cost GuideTop Chinese High Shear Disperser Manufacturers 2026 Guide ComparisonDual Shaft vs Triple Shaft Mixer for Sealants ArticlePigment Dispersion Fundamentals Explained

Need help specifying the IDS Inline Dispersion Machine for your process?

Request a Quotation

Description

How it works

The IDS Inline Dispersion Machine is a dust-free, continuous in-line disperser that rapidly mixes and disperses solids and liquids using a rotor-stator principle. It is suitable for a wide range of applications and process upgrades, combining wetting, blending, dispersing, de-agglomeration, dissolvi Continuous inline powder induction directly into the liquid stream Dust-free powder addition improving operator safety and housekeeping High-shear stator and rotor stage for immediate wetting and deagglomeration Typical applications include Architectural Paints, Industrial Coatings, Printing Inks, Adhesives & Sealants. Select motor power and rotor-stator stages from powder induction rate, liquid flow, solids loading, and target dispersion quality.

INDUSTRIES THIS MACHINE SERVES

Industries we serve

Adhesives & Sealants

High-shear dispersion for adhesives, sealants, and polymer systems.

Learn more →

Chemicals

Powder wetting and dispersion for chemical and general industrial applications.

Learn more →

TYPICAL PERFORMANCE REFERENCE

Typical performance reference
Material Type	Viscosity Range	Typical Speed	Batch Size
Low-viscosity coatings	< 5,000 cP	1,500-3,000 rpm	10-1,000 L
Medium-viscosity paste	5,000-50,000 cP	1,000-1,500 rpm	50-500 L
High-viscosity adhesive	> 50,000 cP	500-1,000 rpm	50-500 L

Typical reference values only. Actual results depend on formulation, bead material, and process conditions. Material testing is recommended before final selection.

MACHINE COMPARISON

Which configuration fits your process?

MACHINE COMPARISON comparison
Parameter	IDS Inline Dispersion Machine	Double Shafts High Speed Disperser	Mezzanine Disperser	Vacuum Dispersing Machine
Motor power	7.5 - 90 kW	15 - 110 kW	22 - 132 kW	7.5 - 75 kW
Throughput	1 - 40 m3/h depending on model	—	—	—
Contact material	Stainless steel 304 / 316L	Stainless steel 304 / 316L	Stainless steel 304 / 316L	Stainless steel 304 / 316L
Powder feed rate	model dependent, sized to formulation	—	—	—
Operation	Continuous inline or recirculation	—	—	—

Read the full comparison guide: Inline Disperser Guide: How High-Shear Inline Dispersion Cuts Milling Time & Cost

Process Engineering

Working Principle

The high-speed working head creates centrifugal flow that draws liquid into the process chamber.
Rotor pumping action creates negative pressure that inducts powder directly into the liquid stream.
Inside the chamber, powder is wetted, mixed, dispersed, and homogenized under vacuum-assisted high shear.
Centrifugal force discharges the mixture and supports continuous circulation through the system.

Equipment Benefits

Equipment Advantages

Can reduce additive demand, process time, and energy use for suitable formulations.
Closed powder induction limits dust and solvent-vapor exposure.
Compact modular installation reduces powder-handling pipework.
One machine performs wetting, mixing, dispersion, homogenization, and dissolution.
Suitable for high-solids, high-surface-area, and difficult-to-wet powder systems.
Supports powder induction by suction wand, hopper, or bulk-bag interface.

Technical Data

Technical Specifications

Technical Specifications
Parameter	Value
Throughput	1 - 40 m3/h depending on model
Motor power	7.5 - 90 kW
Powder feed rate	model dependent, sized to formulation
Operation	Continuous inline or recirculation
Contact material	Stainless steel 304 / 316L
Sealing	Mechanical seal with barrier fluid option
Cleaning	CIP capable depending on configuration

Download Product Brochure (PDF)

PRODUCT INQUIRY

Get Price & Specs for This Product

Tell us your material and capacity, our engineer will reply within 24 hours.

Equipment Guidance

Frequently Asked Questions

What does the IDS Inline Dispersion Machine do?

The IDS inducts powder directly into liquid and disperses it continuously, so wet-out happens in the pipe rather than in the tank. It is used for Architectural Paints, Industrial Coatings, Printing Inks.

How does it handle powder induction without dust?

Powder is drawn into the rotor-stator head under vacuum generated by the process itself, so filling is dust-free and no separate powder handling station is required.

What throughput and pipe sizes are available?

Pipe size and pump arrangement are selected from the required throughput and the viscosity of the liquid phase.

How much does it reduce milling time?

Because the powder is fully wetted as it enters the liquid, the following bead mill starts from a better premix and typically needs fewer passes to reach the target fineness.

How is it integrated into an existing line?

The unit is installed in the recirculation or transfer line between the tank and the mill, so existing vessels and pumps are usually retained. POLYC reviews the pipework layout before recommending a configuration.

Industry Applications

Applications

Architectural Paints
continuous powder induction and wetting at 1-40 m³/h
Industrial Coatings
continuous inline dispersion without batch cycle time
Printing Inks
continuous ink pre-mixing and pigment wetting
Adhesives & Sealants
continuous base mixing for filled formulations
Food
continuous sauce and beverage base processing with hygienic options
Cosmetics
continuous emulsion base production
Pharmaceuticals
continuous suspension manufacturing
Construction Chemicals
continuous blending of cementitious and coating compounds
Agrochemicals
continuous wetting of technical powder before bead milling
Paper Coatings
continuous coating colour preparation at high throughput

WHY POLYC MACHINE

Built on 25 Years of Engineering Excellence

Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.

✓

ISO 9001 & CE Certified

Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.

⚙

25 Years Experience

Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.

🛡

3-Year Warranty

Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.

⏳

30-Day Delivery

Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.

🛠

Free Installation Guidance

Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.

⚙

Custom Engineering

From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.

⏰

24-Hour Response

Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.

🌎

Global Shipping

Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.

🔧

Lifetime Technical Support

Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.

Talk to an Engineer → Learn About POLYC →

Technical Consultation

Need help choosing the right equipment?

Tell us about your material and process. Our engineering team will recommend the right configuration.

Talk to an Engineer →

Key Facts

Request a Quote