Reactors & Kettles
Emulsifying/homogenization kettle
Emulsifying/homogenization kettle: An emulsifying and homogenisation kettle combines vacuum-rated vessel agitation with a high-shear homogeniser to produce stable fine emulsions in one. Capacity range 100 - 20,000 L. Typical applications: Cosmetics, Pharmaceuticals, Food, Personal Care, Adhesives & Sealants.
An emulsifying and homogenisation kettle combines vacuum-rated vessel agitation with a high-shear homogeniser to produce stable fine emulsions in one
An emulsifying and homogenisation kettle combines vacuum-rated vessel agitation with a high-shear homogeniser to produce stable fine emulsions in one machine.
Key Facts
- Equipment Type
- Reactors & Kettles
- Capacity / Batch Range
- 100 - 20,000 L
- Motor Power
- 3 - 45 kW depending on configuration
- Typical Applications
- Cosmetics, Pharmaceuticals, Food, Personal Care
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Response within 24 hours · Engineering consultation · Application review available
Where the Emulsifying/homogenization kettle Performs Best
Industry ApplicationsEmulsifying/homogenization kettle is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.
🎨
Cosmetics
cream and lotion emulsification at 100-5000 L to 1-20 μm droplets
🧪
Pharmaceuticals
ointment and emulsion manufacturing at 50-2000 L with validation options
🚗
Food
mayonnaise, dressing and sauce emulsification at 200-6000 L
🪓
Personal Care
shampoo and conditioner production at 200-4000 L
🖨
Adhesives & Sealants
water-based adhesive emulsion base at 300-8000 L
🌾
Industrial Coatings
emulsion and latex preparation at 500-10000 L
Emulsifying/homogenization kettle at a Glance
Series Overview50 - 3,000 L
Chamber / capacity
3 - 45 kW depending on configuration
Motor power
Stainless steel 316L with polished finish
Contact material
50 - 3,000 L
Working capacity
Key Design Features
Engineering⚙️
Combined bulk agitation and high-shear homogenisation in
Combined bulk agitation and high-shear homogenisation in one vessel
⚙️
Vacuum-rated design for deaeration during emulsification
Vacuum-rated design for deaeration during emulsification
⚙️
Jacketed heating and cooling with precise temperature
Jacketed heating and cooling with precise temperature control
⚙️
Bottom-mounted or top-mounted homogeniser options
Bottom-mounted or top-mounted homogeniser options
⚙️
Scraper agitation for viscous creams and ointments
Scraper agitation for viscous creams and ointments
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Tilting or bottom discharge for clean product
Tilting or bottom discharge for clean product transfer
Applications by Industry
Selection| Industry | Typical Application |
|---|---|
| Cosmetics | cream and lotion emulsification at 100-5000 L to 1-20 μm droplets |
| Pharmaceuticals | ointment and emulsion manufacturing at 50-2000 L with validation options |
| Food | mayonnaise, dressing and sauce emulsification at 200-6000 L |
| Personal Care | shampoo and conditioner production at 200-4000 L |
| Adhesives & Sealants | water-based adhesive emulsion base at 300-8000 L |
| Industrial Coatings | emulsion and latex preparation at 500-10000 L |
| Agrochemicals | emulsifiable concentrate production at 300-8000 L |
| Food | dairy and plant-based beverage homogenisation at 500-10000 L |
| Cosmetics | sunscreen and serum emulsification under vacuum to 1-30 mbar |
| Chemicals | wax, polish and lubricant emulsion at 300-6000 L at 70-95 °C |
Choosing the Right Emulsifying/homogenization kettle
How to Choose1
Specify batch volume
Specify batch volume, phase addition sequence, viscosity, droplet-size target, and temperature profile.
2
Select high-shear head and anchor agitator from
Select high-shear head and anchor agitator from emulsification and bulk-turnover requirements.
3
Confirm vacuum
Confirm vacuum, jacket, seals, controls, and product-contact finish for the intended formulation.
Related Technical Guides
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GuideTop Chinese Vacuum Emulsifying Mixer Manufacturers 2026 Guide
Need help specifying the Emulsifying/homogenization kettle for your process?
Request a QuotationDescription
How it works
An emulsifying and homogenisation kettle combines vacuum-rated vessel agitation with a high-shear homogeniser to produce stable fine emulsions in one machine. It is standard equipment for cosmetic creams, pharmaceutical ointments and food emulsions. POLYC supplies these vessels with heating, cooling Combined bulk agitation and high-shear homogenisation in one vessel Vacuum-rated design for deaeration during emulsification Jacketed heating and cooling with precise temperature control Typical applications include Cosmetics, Pharmaceuticals, Food, Personal Care. Specify batch volume, phase addition sequence, viscosity, droplet-size target, and temperature profile.
INDUSTRIES THIS MACHINE SERVES
Industries we serve
MACHINE COMPARISON
Which configuration fits your process?
| Parameter | Emulsifying/homogenization kettle | Electrical Heating Reactor/Chemical Reactor | Mixing Kettle & Tinting Kettle | Multi Function Dispersing Kettle |
|---|---|---|---|---|
| Chamber / capacity | 50 - 3,000 L | 100 - 10,000 L | 200 - 10,000 L | 100 - 5,000 L |
| Motor power | 3 - 45 kW depending on configuration | — | 2.2 - 45 kW | 4 - 75 kW |
| Contact material | Stainless steel 316L with polished finish | Stainless steel 304 / 316L, optional special alloys | Stainless steel 304 / 316L | Stainless steel 304 / 316L |
| Homogeniser speed | 1,500 - 3,000 rpm typical | — | — | — |
| Droplet size | typically 1 - 20 micron depending on formulation | — | — | — |
Process Engineering
Working Principle
- 1
The anchor agitator circulates the full batch and sweeps the vessel wall.
- 2
A high-shear rotor-stator head disperses one phase into another and reduces droplet size.
- 3
Jacket temperature control and optional vacuum support phase addition, emulsification, cooling, and deaeration.
Equipment Benefits
Equipment Advantages
- ✓
Combines bulk mixing, high-shear emulsification, and thermal control.
- ✓
Closed processing improves containment and repeatability.
- ✓
Anchor scraping improves wall heat transfer and batch uniformity.
- ✓
Vacuum and automated controls can be integrated.
Technical Data
Technical Specifications
| Parameter | Value |
|---|---|
| Working capacity | 50 - 3,000 L |
| Motor power | 3 - 45 kW depending on configuration |
| Homogeniser speed | 1,500 - 3,000 rpm typical |
| Droplet size | typically 1 - 20 micron depending on formulation |
| Vacuum | Optional, down to approximately 1 - 30 mbar |
| Contact material | Stainless steel 316L with polished finish |
| Temperature control | Jacketed vessel with heating and cooling |
PRODUCT INQUIRY
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Tell us your material and capacity, our engineer will reply within 24 hours.
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Equipment Guidance
Frequently Asked Questions
What mixing duties is the Emulsifying/homogenization kettle designed for?
The Emulsifying/homogenization kettle is built for Cosmetics, Pharmaceuticals, Food. It is selected when the batch has to be blended homogeneously without the shear damage a disperser would cause.
What viscosity range can it handle?
The working viscosity range follows the agitator geometry and drive torque. Product-contact parts are Stainless steel 316L with polished finish.
How is mixing uniformity achieved?
The agitator geometry keeps the whole batch moving rather than only the zone around the shaft, so colour, filler and additive distribution stay consistent from batch to batch.
What capacity range is available?
Capacity is 50 - 3,000 L, with motor power 3 - 45 kW depending on configuration. Vessel size is matched to the batch and the available floor space.
What discharge and cleaning options are available?
Bottom discharge, side discharge and hydraulic discharge arrangements are offered, with vacuum and jacket options where the formulation requires them.
Industry Applications
Applications
Cosmetics
cream and lotion emulsification at 100-5000 L to 1-20 µm droplets
Pharmaceuticals
ointment and emulsion manufacturing at 50-2000 L with validation options
Food
mayonnaise, dressing and sauce emulsification at 200-6000 L
Personal Care
shampoo and conditioner production at 200-4000 L
Adhesives & Sealants
water-based adhesive emulsion base at 300-8000 L
Industrial Coatings
emulsion and latex preparation at 500-10000 L
Agrochemicals
emulsifiable concentrate production at 300-8000 L
Food
dairy and plant-based beverage homogenisation at 500-10000 L
Cosmetics
sunscreen and serum emulsification under vacuum to 1-30 mbar
Chemicals
wax, polish and lubricant emulsion at 300-6000 L at 70-95 °C
WHY POLYC MACHINE
Built on 25 Years of Engineering Excellence
Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.
ISO 9001 & CE Certified
Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.
25 Years Experience
Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.
3-Year Warranty
Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.
30-Day Delivery
Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.
Free Installation Guidance
Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.
Custom Engineering
From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.
24-Hour Response
Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.
Global Shipping
Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.
Lifetime Technical Support
Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.
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