Reactors & Kettles

Capacity: 100 - 20,000 L

Multi Function Dispersing Kettle

Multi Function Dispersing Kettle: A multi-function dispersing kettle integrates mixing, dispersion, emulsification, heating, cooling and optional vacuum in a single jacketed vessel. It. Capacity range 100 - 20,000 L. Typical applications: Cosmetics, Pharmaceuticals, Food, Industrial Coatings, Adhesives & Sealants.

A multi-function dispersing kettle integrates mixing, dispersion, emulsification, heating, cooling and optional vacuum in a single jacketed vessel. It

A multi-function dispersing kettle integrates mixing, dispersion, emulsification, heating, cooling and optional vacuum in a single jacketed vessel.

ISO 9001 certified manufacturerIn-house R&D and manufacturingCE · EC Declaration of Conformity available3-year warranty on all equipment30-day delivery on standard modelsFree installation guidanceResponse within 24 hoursEngineering consultationGlobal shipping supportLab to 30,000 L production scale

Key Facts

Equipment Type
Reactors & Kettles
Capacity / Batch Range
100 - 20,000 L
Motor Power
4 - 75 kW
Max Viscosity
up to approximately 100,000 cP depending on agitator
Typical Applications
Cosmetics, Pharmaceuticals, Food, Industrial Coatings

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Where the Multi Function Dispersing Kettle Performs Best

Industry Applications

Multi Function Dispersing Kettle is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.

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Cosmetics

emulsifying at 100-3000 L to 1-20 μm droplets

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Pharmaceuticals

suspension and emulsion processing at 100-2000 L

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Food

sauce and condiment preparation at 200-4000 L at 60-95 °C

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Industrial Coatings

coating production at 500-6000 L to ≤50,000 cP

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Adhesives & Sealants

compounding at 200-4000 L under vacuum to 1-30 mbar

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Personal Care

cream and gel manufacturing at 100-2500 L

Multi Function Dispersing Kettle at a Glance

Series Overview
100 - 5,000 L
Chamber / capacity
4 - 75 kW
Motor power
Interchangeable agitator set
Media / agitation
up to approximately 100,000 cP depending on agitator
Viscosity

Key Design Features

Engineering
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Multiple process functions in one jacketed vessel

Multiple process functions in one jacketed vessel

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Interchangeable agitators for mixing

Interchangeable agitators for mixing, dispersion and emulsification

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Jacketed heating and cooling with temperature control

Jacketed heating and cooling with temperature control

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Vacuum option for deaeration and moisture removal

Vacuum option for deaeration and moisture removal

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Bottom-mounted high-shear emulsifier option

Bottom-mounted high-shear emulsifier option

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Suitable for batch production across several product

Suitable for batch production across several product families

Applications by Industry

Selection
IndustryTypical Application
Cosmeticsemulsifying at 100-3000 L to 1-20 μm droplets
Pharmaceuticalssuspension and emulsion processing at 100-2000 L
Foodsauce and condiment preparation at 200-4000 L at 60-95 °C
Industrial Coatingscoating production at 500-6000 L to ≤50,000 cP
Adhesives & Sealantscompounding at 200-4000 L under vacuum to 1-30 mbar
Personal Carecream and gel manufacturing at 100-2500 L
Chemicalsspecialty chemical blending at 200-5000 L
Pigment Pastesdispersion and letdown at 200-3000 L
Agrochemicalsformulation blending and homogenisation at 300-5000 L
Construction Chemicalscoating compound production at 500-6000 L with vacuum option

Choosing the Right Multi Function Dispersing Kettle

How to Choose
1

Specify batch volume

Specify batch volume, viscosity, solids loading, mixing stages, and target product uniformity.

2

Select single-

Select single-, double-, or triple-shaft configuration and heating, cooling, or vacuum functions as required.

3

Confirm controls

Confirm controls, load cells, vessel finish, and solvent classification with the process design.

Related Technical Guides

Guides

Need help specifying the Multi Function Dispersing Kettle for your process?

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Description

How it works

A multi-function dispersing kettle integrates mixing, dispersion, emulsification, heating, cooling and optional vacuum in a single jacketed vessel. It suits plants producing several product families where flexibility matters more than maximum throughput. POLYC supplies these vessels with interchange Multiple process functions in one jacketed vessel Interchangeable agitators for mixing, dispersion and emulsification Jacketed heating and cooling with temperature control Typical applications include Cosmetics, Pharmaceuticals, Food, Industrial Coatings. Specify batch volume, viscosity, solids loading, mixing stages, and target product uniformity.

MACHINE COMPARISON

Which configuration fits your process?

MACHINE COMPARISON comparison
ParameterMulti Function Dispersing KettleElectrical Heating Reactor/Chemical ReactorEmulsifying/homogenization kettleMixing Kettle & Tinting Kettle
Chamber / capacity100 - 5,000 L100 - 10,000 L50 - 3,000 L200 - 10,000 L
Motor power4 - 75 kW—3 - 45 kW depending on configuration2.2 - 45 kW
Media / agitationInterchangeable agitator setAnchor, paddle, turbine or dispersing depending on process—Low-speed anchor, paddle or propeller
Viscosityup to approximately 100,000 cP depending on agitator——low to medium viscosity coatings
Contact materialStainless steel 304 / 316LStainless steel 304 / 316L, optional special alloysStainless steel 316L with polished finishStainless steel 304 / 316L

Read the full comparison guide: Inline Disperser Guide: How High-Shear Inline Dispersion Cuts Milling Time & Cost

Process Engineering

Working Principle

  1. One or more shafts combine high-speed dispersion with low-speed bulk circulation inside a jacketed vessel.

  2. The high-speed tool wets and disperses solids while the low-speed agitator maintains uniform turnover.

  3. Optional vacuum, heating, cooling, weighing, and PLC control coordinate the complete batch sequence.

Equipment Benefits

Equipment Advantages

  • Combines dispersion, mixing, and optional thermal processing.

  • Single-, double-, or triple-shaft configurations match product rheology.

  • Vacuum, weighing, and PLC options support repeatable batch control.

  • Integrated vessel design reduces transfers between separate machines.

Technical Data

Technical Specifications

Technical Specifications
ParameterValue
Working capacity100 - 5,000 L
Motor power4 - 75 kW
Viscosity rangeup to approximately 100,000 cP depending on agitator
Temperature controlJacketed vessel with heating and cooling
VacuumOptional
Contact materialStainless steel 304 / 316L
AgitationInterchangeable agitator set

PRODUCT INQUIRY

Get Price & Specs for This Product

Tell us your material and capacity, our engineer will reply within 24 hours.

Equipment Guidance

Frequently Asked Questions

What mixing duties is the Multi Function Dispersing Kettle designed for?

The Multi Function Dispersing Kettle is built for Cosmetics, Pharmaceuticals, Food. It is selected when the batch has to be blended homogeneously without the shear damage a disperser would cause.

What viscosity range can it handle?

It works up to up to approximately 100,000 cP depending on agitator. Product-contact parts are Stainless steel 304 / 316L.

How is mixing uniformity achieved?

The agitator geometry keeps the whole batch moving rather than only the zone around the shaft, so colour, filler and additive distribution stay consistent from batch to batch.

What capacity range is available?

Capacity is 100 - 5,000 L, with motor power 4 - 75 kW. Vessel size is matched to the batch and the available floor space.

What discharge and cleaning options are available?

Bottom discharge, side discharge and hydraulic discharge arrangements are offered, with vacuum and jacket options where the formulation requires them.

Industry Applications

Applications

  • Cosmetics

    emulsifying at 100-3000 L to 1-20 µm droplets

  • Pharmaceuticals

    suspension and emulsion processing at 100-2000 L

  • Food

    sauce and condiment preparation at 200-4000 L at 60-95 °C

  • Industrial Coatings

    coating production at 500-6000 L to ≤50,000 cP

  • Adhesives & Sealants

    compounding at 200-4000 L under vacuum to 1-30 mbar

  • Personal Care

    cream and gel manufacturing at 100-2500 L

  • Chemicals

    specialty chemical blending at 200-5000 L

  • Pigment Pastes

    dispersion and letdown at 200-3000 L

  • Agrochemicals

    formulation blending and homogenisation at 300-5000 L

  • Construction Chemicals

    coating compound production at 500-6000 L with vacuum option

WHY POLYC MACHINE

Built on 25 Years of Engineering Excellence

Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.

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ISO 9001 & CE Certified

Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.

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25 Years Experience

Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.

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3-Year Warranty

Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.

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30-Day Delivery

Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.

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Free Installation Guidance

Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.

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Custom Engineering

From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.

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24-Hour Response

Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.

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Global Shipping

Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.

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Lifetime Technical Support

Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.

Talk to an Engineer → Learn About POLYC →

Technical Consultation

Need help choosing the right equipment?

Tell us about your material and process. Our engineering team will recommend the right configuration.

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