Reactors & Kettles
Multi-Shaft High Speed Dispersing Kettle
Multi-Shaft High Speed Dispersing Kettle: A multi-shaft dispersing kettle uses two or more agitator shafts to deliver dispersion and bulk mixing simultaneously in a jacketed vessel. It handles. Capacity range 1,000 - 10,000 L. Typical applications: Industrial Coatings, Adhesives & Sealants, Architectural Paints, Construction Chemicals, Cosmetics.
A multi-shaft dispersing kettle uses two or more agitator shafts to deliver dispersion and bulk mixing simultaneously in a jacketed vessel. It handles
A multi-shaft dispersing kettle uses two or more agitator shafts to deliver dispersion and bulk mixing simultaneously in a jacketed vessel.
Key Facts
- Equipment Type
- Reactors & Kettles
- Capacity / Batch Range
- 1,000 - 10,000 L
- Motor Power
- 15 - 110 kW
- Max Viscosity
- up to approximately 200,000 cP
- Typical Applications
- Industrial Coatings, Adhesives & Sealants, Architectural Paints, Construction Chemicals
Request a Quote
Response within 24 hours · Engineering consultation · Application review available
Where the Multi-Shaft High Speed Dispersing Kettle Performs Best
Industry ApplicationsMulti-Shaft High Speed Dispersing Kettle is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.
🎨
Industrial Coatings
viscous coating dispersion at 500-8000 L to ≤200,000 cP
🧪
Adhesives & Sealants
viscous adhesive manufacturing at 300-6000 L to ≤200,000 cP
🚗
Architectural Paints
viscous coating mixing at 500-8000 L with wall scraping
🪓
Construction Chemicals
coating compound mixing at 500-8000 L
🖨
Cosmetics
viscous cream and paste blending at 100-2500 L to ≤150,000 cP
🌾
Printing Inks
viscous ink and paste mixing at 200-3000 L
Multi-Shaft High Speed Dispersing Kettle at a Glance
Series Overview1,000 - 10,000 L
Chamber / capacity
15 - 110 kW
Motor power
Two or three shafts with scraper option
Media / agitation
up to approximately 200,000 cP
Viscosity
Key Design Features
Engineering⚙️
Two or more agitator shafts operating simultaneously
Two or more agitator shafts operating simultaneously
⚙️
Combines high-shear dispersion with low-speed bulk movement
Combines high-shear dispersion with low-speed bulk movement
⚙️
Jacketed vessel for heating and cooling
Jacketed vessel for heating and cooling
⚙️
Improved uniformity in viscous products compared with
Improved uniformity in viscous products compared with single shaft
⚙️
Variable speed control on each shaft
Variable speed control on each shaft
⚙️
Optional vacuum and scraping agitator
Optional vacuum and scraping agitator
Applications by Industry
Selection| Industry | Typical Application |
|---|---|
| Industrial Coatings | viscous coating dispersion at 500-8000 L to ≤200,000 cP |
| Adhesives & Sealants | viscous adhesive manufacturing at 300-6000 L to ≤200,000 cP |
| Architectural Paints | viscous coating mixing at 500-8000 L with wall scraping |
| Construction Chemicals | coating compound mixing at 500-8000 L |
| Cosmetics | viscous cream and paste blending at 100-2500 L to ≤150,000 cP |
| Printing Inks | viscous ink and paste mixing at 200-3000 L |
| Pharmaceuticals | viscous gel and paste processing at 100-2000 L |
| Wood Coatings | viscous coating and filler mixing at 300-5000 L |
| Marine Coatings | high-build coating mixing at 500-8000 L with wall contact |
| Pigment Pastes | paste incorporation and letdown at 200-4000 L to ≤200,000 cP |
Choosing the Right Multi-Shaft High Speed Dispersing Kettle
How to Choose1
Select by viscosity and batch size: two shafts suit most viscous coatings and adhesives
Select by viscosity and batch size: two shafts suit most viscous coatings and adhesives, while a third improves turnover for stiffer products in larger vessels.
2
Size torque from the full rheology curve
Size torque from the full rheology curve, and specify jacketing, vacuum and discharge provisions at purchase rather than retrofitting them later.
3
Confirm with POLYC
Confirm contact materials and documentation (CE) with your order specifications.
Related Technical Guides
Guides
GuideInline Disperser Guide: How High-Shear Inline Dispersion Cuts Milling Time & Cost
GuideHigh Speed Disperser Specs and Selection Guide
ArticlePigment Dispersion Fundamentals Explained
GuideHow to Choose a High Speed Disperser
Need help specifying the Multi-Shaft High Speed Dispersing Kettle for your process?
Request a QuotationDescription
How it works
A multi-shaft dispersing kettle uses two or more agitator shafts to deliver dispersion and bulk mixing simultaneously in a jacketed vessel. It handles medium to high viscosity products that a single shaft cannot process uniformly. POLYC supplies these vessels for coatings, adhesives and specialty ch Two or more agitator shafts operating simultaneously Combines high-shear dispersion with low-speed bulk movement Jacketed vessel for heating and cooling Typical applications include Industrial Coatings, Adhesives & Sealants, Architectural Paints, Construction Chemicals. Select by viscosity and batch size: two shafts suit most viscous coatings and adhesives, while a third improves turnover for stiffer products in larger vessels.
INDUSTRIES THIS MACHINE SERVES
Industries we serve
MACHINE COMPARISON
Which configuration fits your process?
| Parameter | Multi-Shaft High Speed Dispersing Kettle | Electrical Heating Reactor/Chemical Reactor | Emulsifying/homogenization kettle | Mixing Kettle & Tinting Kettle |
|---|---|---|---|---|
| Chamber / capacity | 1,000 - 10,000 L | 100 - 10,000 L | 1,000 - 5,000 L | 1,000 - 10,000 L |
| Motor power | 15 - 110 kW | — | 11 - 30 kW emulsifying + 4 - 15 kW stirring | 2.2 - 18.5 kW |
| Media / agitation | Two or three shafts with scraper option | Anchor, paddle, turbine or dispersing depending on process | — | Low-speed anchor, paddle or propeller |
| Viscosity | up to approximately 100,000 cP | — | — | low to medium viscosity coatings |
| Contact material | Stainless steel 304 / 316L | Stainless steel 304 / 316L, optional special alloys | Stainless steel 316L with polished finish | Stainless steel 304 / 316L |
Process Engineering
Working Principle
- 1
A multi-shaft dispersing kettle combines two or more agitators in one jacketed vessel, typically a high-speed dispersing shaft for shear and one or more low-speed anchors or scrapers for bulk movement.
- 2
The slow-speed agitators keep viscous material moving and sweep the vessel wall, preventing the stagnant insulating layer that would otherwise slow heating and cooling.
- 3
The high-speed shaft performs dispersion while the low-speed agitator maintains circulation, so the vessel handles viscosities beyond the practical range of a plain disperser.
Equipment Benefits
Equipment Advantages
- ✓
Multiple shafts handle larger, higher-viscosity batches.
- ✓
Low-speed agitator eliminates dead zones and improves uniformity.
- ✓
Single vessel combines dispersion and mixing.
- ✓
Scalable from 600 L to 5000 L.
Technical Data
Technical Specifications
| Parameter | Value |
|---|---|
| Working capacity | 1,000 - 10,000 L |
| Motor power | 15 - 110 kW |
| Viscosity range | up to approximately 200,000 cP |
| Agitation | Two or three shafts with scraper option |
| Temperature control | Jacketed vessel |
| Contact material | Stainless steel 304 / 316L |
| Options | Vacuum, hydraulic lift, interchangeable vessels |
PRODUCT INQUIRY
Get Price & Specs for This Product
Tell us your material and capacity, our engineer will reply within 24 hours.
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Equipment Guidance
Frequently Asked Questions
What mixing duties is the Multi-Shaft High Speed Dispersing Kettle designed for?
The Multi-Shaft High Speed Dispersing Kettle is built for Industrial Coatings, Adhesives & Sealants, Architectural Paints. It is selected when the batch has to be blended homogeneously without the shear damage a disperser would cause.
What viscosity range can it handle?
It works up to up to approximately 100,000 cP. Product-contact parts are Stainless steel 304 / 316L.
How is mixing uniformity achieved?
The agitator geometry keeps the whole batch moving rather than only the zone around the shaft, so colour, filler and additive distribution stay consistent from batch to batch.
What capacity range is available?
Capacity is 1,000 - 10,000 L, with motor power 15 - 110 kW. Vessel size is matched to the batch and the available floor space.
What discharge and cleaning options are available?
Bottom discharge, side discharge and hydraulic discharge arrangements are offered, with vacuum and jacket options where the formulation requires them.
Industry Applications
Applications
Industrial Coatings
viscous coating dispersion at 500-8000 L to ≤200,000 cP
Adhesives & Sealants
viscous adhesive manufacturing at 300-6000 L to ≤200,000 cP
Architectural Paints
viscous coating mixing at 500-8000 L with wall scraping
Construction Chemicals
coating compound mixing at 500-8000 L
Cosmetics
viscous cream and paste blending at 100-2500 L to ≤150,000 cP
Printing Inks
viscous ink and paste mixing at 200-3000 L
Pharmaceuticals
viscous gel and paste processing at 100-2000 L
Wood Coatings
viscous coating and filler mixing at 300-5000 L
Marine Coatings
high-build coating mixing at 500-8000 L with wall contact
Pigment Pastes
paste incorporation and letdown at 200-4000 L to ≤200,000 cP
WHY POLYC MACHINE
Built on Engineering Excellence Since 2006
Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.
ISO 9001 & CE Certified
Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.
Experience Since 2006
Since 2006, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.
3-Year Warranty
Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.
30-Day Delivery
Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.
Free Installation Guidance
Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.
Custom Engineering
From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.
24-Hour Response
Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.
Global Shipping
Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.
Lifetime Technical Support
Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.
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Technical Consultation
Need help choosing the right equipment?
Tell us about your material and process. Our engineering team will recommend the right configuration.
Talk to an Engineer →Customer Experience
What manufacturers say about working with POLYC MACHINE
These summaries reflect published application cases. Company names and roles are representative of the industries we serve.
“
The plaster and wall-material production line supplied by POLYC MACHINE integrated premixing, milling and transfer in one compact route. We reached consistent fineness across batches, and the local technical line made after-sales support responsive.
“
For our short gravure-ink runs, the small-batch grinding and dispersion route from POLYC MACHINE gave repeatable colour and fast changeover. The trial plan proposed before manufacture confirmed our fineness window without over-specifying the machine.
“
Our 1000L basket mill from POLYC MACHINE handles pigment and ink batches with the temperature control we needed for heat-sensitive formulations. Across multiple sites, the consistent basket-mill configuration simplified operator training and spare-parts planning.