Reactors & Kettles
Electrical Heating Reactor/Chemical Reactor: Our PDK Electrical Heating Reactor is suitable for dispersing mixing different chemical products according to customer's formulation and special worki. Capacity range 100 - 20,000 L. Typical applications: Resins & Polymers, Adhesives & Sealants, Pharmaceuticals, Fine Chemicals, Cosmetics.
Our PDK Electrical Heating Reactor is suitable for dispersing mixing different chemical products according to customer's formulation and special worki
Our PDK Electrical Heating Reactor is suitable for dispersing mixing different chemical products according to customer's formulation and special working process.
Response within 24 hours · Engineering consultation · Application review available
Electrical Heating Reactor/Chemical Reactor is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.
alkyd and polyester synthesis at 200-15000 L to 250-300 °C
binder synthesis at 300-10000 L with ±2 °C control
intermediate reactions at 100-5000 L with 0.5-2 °C/min ramps
specialty synthesis at 200-10000 L with reflux condenser
ingredient manufacturing at 100-3000 L
additive and flavour compound production at 200-8000 L
Electric heating with precise temperature control and programmable ramp
Jacketed or external coil heating configurations
Agitation configured for reaction viscosity and mixing requirement
Condenser and reflux provisions for solvent-based reactions
Dosing ports and sampling for controlled addition and monitoring
Vacuum and inert gas options for sensitive chemistry
| Industry | Typical Application |
|---|---|
| Resins & Polymers | alkyd and polyester synthesis at 200-15000 L to 250-300 °C |
| Adhesives & Sealants | binder synthesis at 300-10000 L with ±2 °C control |
| Pharmaceuticals | intermediate reactions at 100-5000 L with 0.5-2 °C/min ramps |
| Fine Chemicals | specialty synthesis at 200-10000 L with reflux condenser |
| Cosmetics | ingredient manufacturing at 100-3000 L |
| Food | additive and flavour compound production at 200-8000 L |
| Agrochemicals | intermediate and adjuvant synthesis at 300-10000 L |
| Industrial Coatings | resin and binder preparation at 500-12000 L |
| Pigment Pastes | resin base preparation at 300-8000 L before pigment dispersion |
| Water Treatment | additive synthesis at 500-15000 L |
Specify reaction volume, chemistry, pressure, temperature profile, heat-transfer duty, and agitation requirement.
Select electrical, thermal-oil, hot-water, or steam heating only after utility and safety review.
Confirm metallurgy, seals, condenser or auxiliary equipment, controls, and applicable pressure-vessel requirements.
Need help specifying the Electrical Heating Reactor/Chemical Reactor for your process?
Request a QuotationDescription
Our PDK Electrical Heating Reactor is suitable for dispersing mixing different chemical products according to customer's formulation and special working process. We can OEM different size of reactors with high speed disperser or low speed anchor/paddle mixer. The reactor can be equipped with heating Electric heating with precise temperature control and programmable ramp Jacketed or external coil heating configurations Agitation configured for reaction viscosity and mixing requirement Typical applications include Resins & Polymers, Adhesives & Sealants, Pharmaceuticals, Fine Chemicals. Specify reaction volume, chemistry, pressure, temperature profile, heat-transfer duty, and agitation requirement.
INDUSTRIES THIS MACHINE SERVES
MACHINE COMPARISON
| Parameter | Electrical Heating Reactor/Chemical Reactor | Emulsifying/homogenization kettle | Mixing Kettle & Tinting Kettle | Multi Function Dispersing Kettle |
|---|---|---|---|---|
| Chamber / capacity | 100 - 10,000 L | 50 - 3,000 L | 200 - 10,000 L | 100 - 5,000 L |
| Media / agitation | Anchor, paddle, turbine or dispersing depending on process | — | Low-speed anchor, paddle or propeller | Interchangeable agitator set |
| Contact material | Stainless steel 304 / 316L, optional special alloys | Stainless steel 316L with polished finish | Stainless steel 304 / 316L | Stainless steel 304 / 316L |
| Heating power | 6 - 200 kW depending on vessel and duty | — | — | — |
| Temperature range | ambient to approximately 300 C depending on configuration | — | — | — |
Process Engineering
Agitation maintains composition and heat transfer while reactants follow a controlled addition and temperature profile.
The jacket or coil supplies and removes heat according to the reaction duty.
Vapors can pass to a condenser or recovery system before the finished batch is cooled and discharged.
Equipment Benefits
Integrates controlled reaction, agitation, and heat transfer.
Multiple heating methods can match available plant utilities.
Contact materials and auxiliaries can be configured for the chemistry.
Instrumentation and controls support repeatable batch profiles.
Technical Data
| Parameter | Value |
|---|---|
| Working capacity | 100 - 10,000 L |
| Heating power | 6 - 200 kW depending on vessel and duty |
| Temperature range | ambient to approximately 300 C depending on configuration |
| Pressure | atmospheric or pressure-rated designs available |
| Agitation | Anchor, paddle, turbine or dispersing depending on process |
| Contact material | Stainless steel 304 / 316L, optional special alloys |
| Control | Programmable temperature control with data recording |
PRODUCT INQUIRY
Tell us your material and capacity, our engineer will reply within 24 hours.
Equipment Guidance
The Electrical Heating Reactor/Chemical Reactor is used for Resins & Polymers, Adhesives & Sealants, Pharmaceuticals. Vessel and agitator selection follows the chemistry, temperature profile and corrosion duty.
Jacketed heating and cooling are available, with electrical heating as an option on this model. Pressure and vacuum ratings are fixed per vessel design.
Anchor, turbine and combined agitator arrangements are offered. Product-contact parts are Stainless steel 304 / 316L, optional special alloys.
Capacity is 100 - 10,000 L. Vessels are built to the batch size and heat-transfer duty.
Reaction volume, chemistry, temperature and pressure profile, heat-transfer duty and agitation requirement. POLYC returns a vessel specification from those inputs.
Industry Applications
alkyd and polyester synthesis at 200-15000 L to 250-300 °C
binder synthesis at 300-10000 L with ±2 °C control
intermediate reactions at 100-5000 L with 0.5-2 °C/min ramps
specialty synthesis at 200-10000 L with reflux condenser
ingredient manufacturing at 100-3000 L
additive and flavour compound production at 200-8000 L
intermediate and adjuvant synthesis at 300-10000 L
resin and binder preparation at 500-12000 L
resin base preparation at 300-8000 L before pigment dispersion
additive synthesis at 500-15000 L
WHY POLYC MACHINE
Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.
Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.
Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.
Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.
Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.
Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.
From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.
Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.
Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.
Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.
Technical Consultation
Tell us about your material and process. Our engineering team will recommend the right configuration.
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