Reactors & Kettles
The Resin Reactor is used for the production of unsaturated polyester resin, phenolic resin, epoxy resin, ABS resin and paint key equipment. The compl. Capacity range 100 - 20,000 L. Typical applications: Resins & Polymers, Industrial Coatings, Adhesives & Sealants, Composites, Plastics.
The Resin Reactor is used for the production of unsaturated polyester resin, phenolic resin, epoxy resin, ABS resin and paint key equipment. The compl
The Resin Reactor is used for the production of unsaturated polyester resin, phenolic resin, epoxy resin, ABS resin and paint key equipment.
Response within 24 hours · Engineering consultation · Application review available
Resin reactor is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.
alkyd and polyester production at 500-20000 L to 240-260 °C
acrylic and emulsion polymerisation at 500-15000 L
epoxy and PU resin synthesis at 300-10000 L
amino and phenolic resin manufacturing at 500-12000 L
coating and adhesive binder synthesis at 500-15000 L
polymerisation at 1000-20000 L under controlled ramp
High-temperature reaction capability for condensation polymerisation
Reflux condenser and separator for water or solvent removal
Vacuum stripping provision for solvent and volatile removal
Agitation suited to changing viscosity during reaction
Jacketed or coil heating with cooling for exotherm control
Process control with recipe management and data recording
| Industry | Typical Application |
|---|---|
| Resins & Polymers | alkyd and polyester production at 500-20000 L to 240-260 °C |
| Industrial Coatings | acrylic and emulsion polymerisation at 500-15000 L |
| Adhesives & Sealants | epoxy and PU resin synthesis at 300-10000 L |
| Composites | amino and phenolic resin manufacturing at 500-12000 L |
| Adhesives & Sealants | coating and adhesive binder synthesis at 500-15000 L |
| Plastics | polymerisation at 1000-20000 L under controlled ramp |
| Fine Chemicals | condensation at 150-280 °C with vacuum stripping |
| Agrochemicals | adjuvant and formulation resin preparation at 300-8000 L |
| Construction Chemicals | resin binder production at 500-12000 L |
| Electronics | specialty resin synthesis at 200-5000 L |
Specify resin chemistry, working volume, temperature profile, viscosity curve, reflux duty, and batch time.
Select jacket, internal coil, or external coil arrangement from the calculated heat-transfer duty.
Confirm SS304 or SS316 product-contact construction, condenser train, controls, and site safety requirements.
Need help specifying the Resin reactor for your process?
Request a QuotationDescription
The Resin Reactor is used for the production of unsaturated polyester resin, phenolic resin, epoxy resin, ABS resin and paint key equipment. The complete equipment consists of reactor, vertical fractionating column, horizontal condenser, water injector, oil overflow tank, pipeline (dilution kettle), High-temperature reaction capability for condensation polymerisation Reflux condenser and separator for water or solvent removal Vacuum stripping provision for solvent and volatile removal Typical applications include Resins & Polymers, Industrial Coatings, Adhesives & Sealants, Composites. Specify resin chemistry, working volume, temperature profile, viscosity curve, reflux duty, and batch time.
INDUSTRIES THIS MACHINE SERVES
MACHINE COMPARISON
| Parameter | Resin reactor | Electrical Heating Reactor/Chemical Reactor | Emulsifying/homogenization kettle | Mixing Kettle & Tinting Kettle |
|---|---|---|---|---|
| Chamber / capacity | 500 - 20,000 L | 100 - 10,000 L | 50 - 3,000 L | 200 - 10,000 L |
| Media / agitation | Anchor, turbine or combined depending on process stage | Anchor, paddle, turbine or dispersing depending on process | — | Low-speed anchor, paddle or propeller |
| Contact material | Stainless steel 304 / 316L, optional special alloys | Stainless steel 304 / 316L, optional special alloys | Stainless steel 316L with polished finish | Stainless steel 304 / 316L |
| Temperature range | up to approximately 250 - 300 C depending on design | ambient to approximately 300 C depending on configuration | — | — |
| Heating | Thermal oil, steam or electric depending on configuration | — | — | — |
Read the full comparison guide: Dual Shaft vs Triple Shaft Mixer for Sealants
Process Engineering
Agitation combines reactants while the jacket or coil follows the required heating and cooling profile.
Reaction vapors pass through fractionation and condensation equipment for reflux or collection.
After endpoint control, the resin is cooled, diluted where required, and transferred for downstream processing.
Equipment Benefits
Complete reactor and condenser train supports resin processing.
SS304 or SS316 product-contact options address corrosion and cleanliness.
Multiple jacket or coil arrangements match different heat-transfer duties.
Custom capacities support pilot through production-scale installations.
Technical Data
| Parameter | Value |
|---|---|
| Working capacity | 500 - 20,000 L |
| Temperature range | up to approximately 250 - 300 C depending on design |
| Heating | Thermal oil, steam or electric depending on configuration |
| Vacuum | provision for stripping and dehydration |
| Agitation | Anchor, turbine or combined depending on process stage |
| Contact material | Stainless steel 304 / 316L, optional special alloys |
| Control | Recipe control with batch reporting |
PRODUCT INQUIRY
Tell us your material and capacity, our engineer will reply within 24 hours.
Equipment Guidance
The Resin reactor is used for Resins & Polymers, Industrial Coatings, Adhesives & Sealants. Vessel and agitator selection follows the chemistry, temperature profile and corrosion duty.
Jacketed heating and cooling are available, with electrical heating as an option on this model. Pressure and vacuum ratings are fixed per vessel design.
Anchor, turbine and combined agitator arrangements are offered. Product-contact parts are Stainless steel 304 / 316L, optional special alloys.
Capacity is 500 - 20,000 L. Vessels are built to the batch size and heat-transfer duty.
Reaction volume, chemistry, temperature and pressure profile, heat-transfer duty and agitation requirement. POLYC returns a vessel specification from those inputs.
Industry Applications
alkyd and polyester production at 500-20000 L to 240-260 °C
acrylic and emulsion polymerisation at 500-15000 L
epoxy and PU resin synthesis at 300-10000 L
amino and phenolic resin manufacturing at 500-12000 L
coating and adhesive binder synthesis at 500-15000 L
polymerisation at 1000-20000 L under controlled ramp
condensation at 150-280 °C with vacuum stripping
adjuvant and formulation resin preparation at 300-8000 L
resin binder production at 500-12000 L
specialty resin synthesis at 200-5000 L
WHY POLYC MACHINE
Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.
Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.
Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.
Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.
Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.
Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.
From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.
Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.
Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.
Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.
Technical Consultation
Tell us about your material and process. Our engineering team will recommend the right configuration.
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