Laboratory Equipment

Capacity: 0.2 - 50 L

Laboratory basket mill

The Laboratory Basket Mill is a laboratory-scale basket mill for product development. Laboratory tests can provide process data for configuration deve. Capacity range 0.2 - 50 L. Typical applications: Architectural Paints, Printing Inks, Industrial Coatings, Pigment Pastes, Agrochemicals.

The Laboratory Basket Mill is a laboratory-scale basket mill for product development. Laboratory tests can provide process data for configuration deve

The Laboratory Basket Mill is a laboratory-scale basket mill for product development.

ISO 9001 certified manufacturerIn-house R&D and manufacturingCE · EC Declaration of Conformity available3-year warranty on all equipment30-day delivery on standard modelsFree installation guidanceResponse within 24 hoursEngineering consultationGlobal shipping supportLab to 30,000 L production scale

Key Facts

Equipment Type
Laboratory Equipment
Capacity / Batch Range
0.2 - 50 L
Motor Power
0.75 - 4 kW
Grinding Fineness / Bead Size
5 - 20 micron depending on media
Typical Applications
Architectural Paints, Printing Inks, Industrial Coatings, Pigment Pastes

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Where the Laboratory basket mill Performs Best

Industry Applications

Laboratory basket mill is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.

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Architectural Paints

formulation research and fineness testing

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Printing Inks

ink and pigment paste development

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Industrial Coatings

laboratory dispersion and grind checks

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Pigment Pastes

colour matching and shade development

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Agrochemicals

formulation trials on 1-20 L samples

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Quality Control

verification of incoming raw material grindability

Laboratory basket mill at a Glance

Series Overview
1 - 20 L
Chamber / capacity
0.75 - 4 kW
Motor power
5 - 20 micron depending on media
Fineness
1.0 - 2.0 mm zirconia
Media / agitation

Key Design Features

Engineering
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Laboratory-scale basket reproducing production grinding behaviour

Laboratory-scale basket reproducing production grinding behaviour

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Small batch capability for formulation screening and

Small batch capability for formulation screening and colour development

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Variable speed control for evaluating tip speed

Variable speed control for evaluating tip speed effects on fineness

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Quick basket lift and removal for fast

Quick basket lift and removal for fast cleaning between samples

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Small media capability for fine grind evaluation

Small media capability for fine grind evaluation

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Compact bench or floor-standing arrangement for laboratory

Compact bench or floor-standing arrangement for laboratory use

Applications by Industry

Selection
IndustryTypical Application
Architectural Paintsformulation research and fineness testing
Printing Inksink and pigment paste development
Industrial Coatingslaboratory dispersion and grind checks
Pigment Pastescolour matching and shade development
Agrochemicalsformulation trials on 1-20 L samples
Quality Controlverification of incoming raw material grindability
Wood Coatingslacquer and primer sample preparation
Technical Servicecustomer demonstration batches
Trainingoperator training on dispersion practice
Pilot Productionspeciality paste production at laboratory scale

Choosing the Right Laboratory basket mill

How to Choose
1

Select vessel and basket size from sample volume

Select vessel and basket size from sample volume, target fineness, viscosity, and color-change frequency.

2

Choose basket and media materials from solvent

Choose basket and media materials from solvent compatibility and contamination limits.

3

Record speed

Record speed, temperature, cycle time, and media charge for repeatable scale-up.

Related Technical Guides

Guides

Need help specifying the Laboratory basket mill for your process?

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Description

How it works

The Laboratory Basket Mill is a laboratory-scale basket mill for product development. Laboratory tests can provide process data for configuration development and serve as a reference for pilot and production validation. Final production parameters must be confirmed with representative material trial Laboratory-scale basket reproducing production grinding behaviour Small batch capability for formulation screening and colour development Variable speed control for evaluating tip speed effects on fineness Typical applications include Architectural Paints, Printing Inks, Industrial Coatings, Pigment Pastes. Select vessel and basket size from sample volume, target fineness, viscosity, and color-change frequency.

MACHINE COMPARISON

Which configuration fits your process?

MACHINE COMPARISON comparison
ParameterLaboratory basket millBPF-H Lab Dispersing MachineLaboratory High Shearing EmulsifierSDF400 Laboratory Disperser
Chamber / capacity1 - 20 L0.2 - 15 L0.1 - 20 L0.5 - 20 L
Motor power0.75 - 4 kW0.55 - 2.2 kW0.3 - 2.2 kW0.55 - 2.2 kW
Fineness5 - 20 micron depending on media———
Media / agitation1.0 - 2.0 mm zirconia———
Contact materialStainless steel 304 / 316LStainless steel 304 / 316LStainless steel 316LStainless steel 304 / 316L

Read the full comparison guide: Basket Mill Specifications and Selection Guide

Process Engineering

Working Principle

  1. A high-speed disc circulates the sample through a removable media-filled basket.

  2. Repeated media impact and shear disperse agglomerates in the same laboratory vessel.

  3. Speed, time, temperature, and media charge provide the basis for comparing formulations.

Equipment Benefits

Equipment Advantages

  • Combines laboratory dispersion and grinding in one vessel.

  • Removable basket simplifies cleaning and formulation changes.

  • Polymer basket options can limit discoloration and resist solvents.

  • Variable speed supports repeatable product development.

Technical Data

Technical Specifications

Technical Specifications
ParameterValue
Batch capacity1 - 20 L
Motor power0.75 - 4 kW
Fineness range5 - 20 micron depending on media
Media size1.0 - 2.0 mm zirconia
Speed controlVariable frequency drive
Contact materialStainless steel 304 / 316L
CoolingOptional jacketed vessel

PRODUCT INQUIRY

Get Price & Specs for This Product

Tell us your material and capacity, our engineer will reply within 24 hours.

Equipment Guidance

Frequently Asked Questions

What fineness can the Laboratory basket mill reach?

Depending on media size, rotor geometry and the number of passes, the Laboratory basket mill reaches 5 - 20 micron depending on media. The endpoint is confirmed on your own material in a trial run, so the configuration matches your formulation rather than a catalogue figure.

What grinding media does the Laboratory basket mill use?

The mill runs with high-purity zirconia or ceramic media selected to the target fineness and the separator opening. Chamber and rotor options are chosen to suit the material; product-contact parts are Stainless steel 304 / 316L.

What capacity and power does the Laboratory basket mill cover?

Capacity is 1 - 20 L, with motor power 0. The model is selected from your batch volume, solids loading and required cycle time.

Which materials is the Laboratory basket mill used for?

Typical duties cover Architectural Paints, Printing Inks, Industrial Coatings. POLYC reviews your material data before recommending a chamber, media size and pass count.

How do I select the right configuration?

Provide the material type, starting and target particle size, solids loading, batch volume and required throughput. POLYC returns a configuration with media recommendation and an expected pass count.

What is a laboratory basket mill used for?

A laboratory basket mill is used for formulation development, color matching and small-batch trials of paints, inks, pigments and coatings. It grinds and disperses in the same vessel used for pre-mixing, so trial conditions mirror production equipment and the resulting process data can be scaled up.

Laboratory basket mill vs laboratory bead mill: which should I choose?

Choose a laboratory basket mill for flexible small batches, frequent color changes and process data that scales to a production basket mill. Choose a laboratory bead mill when you need continuous circulation and finer particle sizes for battery materials, nanosuspensions or ceramic slurries.

Can results from a laboratory basket mill scale to production?

Yes. Because the laboratory unit uses the same basket-and-disc grinding principle as production models, fineness, cycle time and media selection transfer directly to larger PZM baskets, so scale-up is a capacity change rather than a process redesign.

Industry Applications

Applications

  • Architectural Paints

    formulation research and fineness testing

  • Printing Inks

    ink and pigment paste development

  • Industrial Coatings

    laboratory dispersion and grind checks

  • Pigment Pastes

    colour matching and shade development

  • Agrochemicals

    formulation trials on 1-20 L samples

  • Quality Control

    verification of incoming raw material grindability

  • Wood Coatings

    lacquer and primer sample preparation

  • Technical Service

    customer demonstration batches

  • Training

    operator training on dispersion practice

  • Pilot Production

    speciality paste production at laboratory scale

WHY POLYC MACHINE

Built on 25 Years of Engineering Excellence

Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.

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ISO 9001 & CE Certified

Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.

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25 Years Experience

Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.

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3-Year Warranty

Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.

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30-Day Delivery

Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.

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Free Installation Guidance

Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.

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Custom Engineering

From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.

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24-Hour Response

Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.

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Global Shipping

Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.

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Lifetime Technical Support

Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.

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Technical Consultation

Need help choosing the right equipment?

Tell us about your material and process. Our engineering team will recommend the right configuration.

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