Planetary Mixer
Planetary mixer for viscosities up to 1,500,000 cP, combining reaction, mixing and dispersion in one vessel. Capacity: 100-12,000 L.
Mixers
Hydraulic Discharging Machine
Our PHD Hydraulic Discharging Machine is also called Extruder is a supporting machine which matches with high viscosity planetary mixer, double shaft. Capacity range 100 - 12,000 L. Typical applications: Adhesives & Sealants, Construction Chemicals, Battery Materials, Food, Cosmetics.
Our PHD Hydraulic Discharging Machine is also called Extruder is a supporting machine which matches with high viscosity planetary mixer, double shaft
Our PHD Hydraulic Discharging Machine is also called Extruder is a supporting machine which matches with high viscosity planetary mixer, double shaft mixer and multifunction mixer, can realize extrusion, manual filling a
Key Facts
- Equipment Type
- Mixers
- Capacity / Batch Range
- 100 - 12,000 L
- Motor Power
- 4 - 30 kW depending on duty
- Max Viscosity
- up to over 1,000,000 cP
- Typical Applications
- Adhesives & Sealants, Construction Chemicals, Battery Materials, Food
Request a Quote
Response within 24 hours · Engineering consultation · Application review available
Where the Hydraulic Discharging Machine Performs Best
Industry ApplicationsHydraulic Discharging Machine is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.
🎨
Adhesives & Sealants
silicone and MS polymer extrusion into cartridges at ≤30 MPa
🧪
Adhesives & Sealants
mastic discharge above 1,000,000 cP with ≤1% residue
🚗
Construction Chemicals
sealant and paste transfer at 50-1000 L batches
🪓
Battery Materials
electrode slurry transfer at 100-1000 L to coating lines
🖨
Food
paste and filling transfer at 50-500 L to packaging
🌾
Cosmetics
cream and paste discharge at 50-1000 L to filling
Hydraulic Discharging Machine at a Glance
Series Overviewmatched to mixer vessel, typically 50 - 2,000 L
Chamber / capacity
up to over 1,000,000 cP
Viscosity
Stainless steel 304 / 316L
Contact material
matched to mixer vessel, typically 50 - 2,000 L
Capacity
Key Design Features
Engineering⚙️
Hydraulic extrusion of high-viscosity compound with high
Hydraulic extrusion of high-viscosity compound with high force
⚙️
Substantially faster and cleaner discharge than manual
Substantially faster and cleaner discharge than manual emptying
⚙️
Minimal product residue reducing loss and cleaning
Minimal product residue reducing loss and cleaning time
⚙️
Integration with cartridge
Integration with cartridge, drum or pail filling
⚙️
Matched to mixer vessel dimensions for full-wipe
Matched to mixer vessel dimensions for full-wipe discharge
⚙️
Controlled extrusion rate for consistent filling
Controlled extrusion rate for consistent filling
Applications by Industry
Selection| Industry | Typical Application |
|---|---|
| Adhesives & Sealants | silicone and MS polymer extrusion into cartridges at ≤30 MPa |
| Adhesives & Sealants | mastic discharge above 1,000,000 cP with ≤1% residue |
| Construction Chemicals | sealant and paste transfer at 50-1000 L batches |
| Battery Materials | electrode slurry transfer at 100-1000 L to coating lines |
| Food | paste and filling transfer at 50-500 L to packaging |
| Cosmetics | cream and paste discharge at 50-1000 L to filling |
| Pharmaceuticals | ointment transfer at 20-500 L under controlled conditions |
| Industrial Coatings | viscous paste discharge at 100-2000 L from planetary mixers |
| Electronics | paste and compound transfer at 10-200 L to dispensing |
| Carbon & Composites | carbon paste discharge at 50-500 L to downstream processing |
Choosing the Right Hydraulic Discharging Machine
How to Choose1
Match the platen diameter and seal ring
Match the platen diameter and seal ring exactly to the mobile mixing vessel.
2
Specify material viscosity
Specify material viscosity, vessel size, discharge rate, outlet connection, and filling interface.
3
Confirm hydraulic force
Confirm hydraulic force, stroke, guarding, and product-contact materials before manufacture.
Related Technical Guides
Guides
GuideInline Disperser Guide: How High-Shear Inline Dispersion Cuts Milling Time & Cost
ArticleAdhesive & Sealant Mixing to Filling: High-Viscosity Solutions from Polyc
GuideBead Mill Selection for Battery Materials
ArticleTypes of Paint Mixing Machines: Which Mixer Fits Your Coating?
Need help specifying the Hydraulic Discharging Machine for your process?
Request a QuotationTypical Viscosity Range
This machine is engineered for the following viscosity band. The exact model and blade configuration are selected after reviewing your material and process.
| Typical viscosity | 10,000 – 1,000,000 cps |
|---|---|
| Typical use | Discharging high-viscosity batches out of the matched mixing vessel |
Description
How it works
Our PHD Hydraulic Discharging Machine is also called Extruder is a supporting machine which matches with high viscosity planetary mixer, double shaft mixer and multifunction mixer, can realize extrusion, manual filling and transmission of high viscosity material. It can realize convenient dischargin Hydraulic extrusion of high-viscosity compound with high force Substantially faster and cleaner discharge than manual emptying Minimal product residue reducing loss and cleaning time Typical applications include Adhesives & Sealants, Adhesives & Sealants, Construction Chemicals, Battery Materials. Match the platen diameter and seal ring exactly to the mobile mixing vessel.
INDUSTRIES THIS MACHINE SERVES
Industries we serve
Adhesives & Sealants
High-viscosity mixing for adhesives, sealants, and polymer compounds.
Learn more →Battery Materials
High-viscosity cathode/anode slurry mixing for lithium battery production.
Learn more →Food & Chemical
Powder and paste mixing for food, pharmaceutical, and chemical applications.
Learn more →TYPICAL PERFORMANCE REFERENCE
| Material Type | Viscosity Range | Recommended Machine Type | Batch Size |
|---|---|---|---|
| Low-viscosity liquid | < 10,000 cP | Double shaft / high-speed | 100-2,000 L |
| Medium-viscosity paste | 10,000-100,000 cP | Planetary mixer | 50-1,000 L |
| High-viscosity compound | > 100,000 cP | Planetary / kneader | 50-500 L |
Typical reference values only. Actual results depend on formulation, bead material, and process conditions. Material testing is recommended before final selection.
MACHINE COMPARISON
Which configuration fits your process?
| Parameter | Hydraulic Discharging Machine | Planetary Mixer | Butterfly Double Shaft Mixer | Concentric Double Shaft Mixer |
|---|---|---|---|---|
| Chamber / capacity | matched to mixer vessel, typically 50 - 2,000 L | 5 - 3,000 L | 200 - 5,000 L | 300 - 6,000 L |
| Viscosity | up to over 1,000,000 cP | up to over 1,000,000 cP | up to approximately 150,000 cP | up to approximately 200,000 cP |
| Contact material | Stainless steel 304 / 316L | Stainless steel 304 / 316L | Stainless steel 304 / 316L | Stainless steel 304 / 316L |
| Hydraulic power | 4 - 30 kW depending on duty | — | — | — |
| Extrusion pressure | sized to product viscosity and outlet | — | — | — |
Process Engineering
Working Principle
- 1
A hydraulic cylinder lowers a sealed platen into the matched mixing vessel.
- 2
The platen applies controlled pressure to force high-viscosity product toward the bottom outlet.
- 3
Product transfers directly to filling or downstream equipment with limited manual handling and residual material.
Equipment Benefits
Equipment Advantages
- ✓
Hydraulic force transfers very high-viscosity products efficiently.
- ✓
Matched platen seal reduces residual product in the vessel.
- ✓
Direct connection to filling equipment reduces manual handling.
- ✓
Compact controls simplify operation and cleaning.
Technical Data
Technical Specifications
| Parameter | Value |
|---|---|
| Capacity | matched to mixer vessel, typically 50 - 2,000 L |
| Hydraulic power | 4 - 30 kW depending on duty |
| Extrusion pressure | sized to product viscosity and outlet |
| Viscosity range | up to over 1,000,000 cP |
| Contact material | Stainless steel 304 / 316L |
| Options | Heated platen, interchangeable vessels |
| Control | Manual or programmable extrusion profile |
PRODUCT INQUIRY
Get Price & Specs for This Product
Tell us your material and capacity, our engineer will reply within 24 hours.
Thank you! Our engineer will contact you within 24 hours.
Equipment Guidance
Frequently Asked Questions
What does the Hydraulic Discharging Machine do?
The machine discharges high-viscosity material from a mixer or vessel by extrusion, replacing manual handling. It is used for Adhesives & Sealants, Construction Chemicals, and works as a support machine to planetary, double-shaft and multi-function mixers.
What viscosity and product types can it discharge?
It handles products up to up to over 1,000,000 cP. Typical products are sealants, adhesives, putty and filled pastes that will not flow on their own.
Which mixers does it pair with?
It matches high-viscosity planetary mixers, double-shaft mixers and multi-function mixers, and is normally specified together with the mixer rather than retrofitted.
What discharge rates and container formats are supported?
Capacity is matched to mixer vessel, typically 50 - 2,000 L. Discharge is configured for drums, cartridges, sausages or bulk transfer depending on the packaging line.
How is it cleaned between products?
Product-contact parts are Stainless steel 304 / 316L. The extrusion path is designed for strip-down cleaning so colour and formulation carry-over stays low between batches.
Industry Applications
Applications
Adhesives & Sealants
silicone and MS polymer extrusion into cartridges at ≤30 MPa
Adhesives & Sealants
mastic discharge above 1,000,000 cP with ≤1% residue
Construction Chemicals
sealant and paste transfer at 50-1000 L batches
Battery Materials
electrode slurry transfer at 100-1000 L to coating lines
Food
paste and filling transfer at 50-500 L to packaging
Cosmetics
cream and paste discharge at 50-1000 L to filling
Pharmaceuticals
ointment transfer at 20-500 L under controlled conditions
Industrial Coatings
viscous paste discharge at 100-2000 L from planetary mixers
Electronics
paste and compound transfer at 10-200 L to dispensing
Carbon & Composites
carbon paste discharge at 50-500 L to downstream processing
WHY POLYC MACHINE
Built on 25 Years of Engineering Excellence
Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.
ISO 9001 & CE Certified
Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.
25 Years Experience
Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.
3-Year Warranty
Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.
30-Day Delivery
Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.
Free Installation Guidance
Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.
Custom Engineering
From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.
24-Hour Response
Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.
Global Shipping
Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.
Lifetime Technical Support
Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.
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Need help choosing the right equipment?
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