Pin Type Bead Mill
Horizontal pin-type bead mill for nanometer-range grinding, supporting media down to 0.2mm with centrifugal separation and force cooling.
Dispersers
Mezzanine Disperser
Our PSD Mezzanine Disperser is a platform-type high-speed disperser. This machine is suitable for product dispersing, mixing, blending and other produ. Capacity range 50 - 10,000 L. Typical applications: Architectural Paints, Industrial Coatings, Printing Inks, Construction Chemicals, Pigment Pastes.
Our PSD Mezzanine Disperser is a platform-type high-speed disperser. This machine is suitable for product dispersing, mixing, blending and other produ
Our PSD Mezzanine Disperser is a platform-type high-speed disperser.
Key Facts
- Equipment Type
- Dispersers
- Capacity / Batch Range
- 50 - 10,000 L
- Motor Power
- 22 - 132 kW
- Max Viscosity
- up to approximately 40,000 cP
- Typical Applications
- Architectural Paints, Industrial Coatings, Printing Inks, Construction Chemicals
Request a Quote
Response within 24 hours · Engineering consultation · Application review available
Where the Mezzanine Disperser Performs Best
Industry ApplicationsMezzanine Disperser is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.
🎨
Architectural Paints
large-batch dispersion at 1000-5000 L on mezzanine platforms
🧪
Industrial Coatings
multi-vessel production of protective coatings at plant scale
🚗
Printing Inks
large-volume ink pre-mixing across fixed vessel stations
🪓
Construction Chemicals
high-volume putty and coating compound batching
🖨
Pigment Pastes
large-scale pigment wetting before bead milling
🌾
Corrosion Protection
high-volume primer dispersion at production scale
Mezzanine Disperser at a Glance
Series Overview1,000 - 8,000 L
Chamber / capacity
22 - 132 kW
Motor power
up to approximately 40,000 cP
Viscosity
Stainless steel 304 / 316L
Contact material
Key Design Features
Engineering⚙️
Mezzanine-mounted configuration serving large vessels below
Mezzanine-mounted configuration serving large vessels below
⚙️
Heavy-duty drive for sustained large-batch production
Heavy-duty drive for sustained large-batch production
⚙️
Space-efficient layout freeing production floor area
Space-efficient layout freeing production floor area
⚙️
Remote operation from platform level for safe
Remote operation from platform level for safe control
⚙️
Configurable for single or multiple vessel stations
Configurable for single or multiple vessel stations
⚙️
Robust construction for continuous industrial duty
Robust construction for continuous industrial duty
Applications by Industry
Selection| Industry | Typical Application |
|---|---|
| Architectural Paints | large-batch dispersion at 1000-5000 L on mezzanine platforms |
| Industrial Coatings | multi-vessel production of protective coatings at plant scale |
| Printing Inks | large-volume ink pre-mixing across fixed vessel stations |
| Construction Chemicals | high-volume putty and coating compound batching |
| Pigment Pastes | large-scale pigment wetting before bead milling |
| Corrosion Protection | high-volume primer dispersion at production scale |
| Adhesives & Sealants | large-batch filled adhesive base preparation |
| Marine Coatings | high-build coating production in fixed vessel stations |
| Wood Coatings | large-batch primer and lacquer pre-mixing |
| Plastic Coatings | large-volume colour paste incorporation to ≤50,000 cP |
Choosing the Right Mezzanine Disperser
How to Choose1
Select one-vessel or multi-vessel layout from production schedule
Select one-vessel or multi-vessel layout from production schedule, batch range, and cleaning frequency.
2
Specify vessel volume
Specify vessel volume, viscosity, shaft power, lifting stroke, and platform elevation.
3
Confirm access
Confirm access, guarding, load cells, controls, and hazardous-area requirements with the plant layout.
Related Technical Guides
Guides
GuideInline Disperser Guide: How High-Shear Inline Dispersion Cuts Milling Time & Cost
GuideHigh Speed Disperser Specs and Selection Guide
GuideHow to Choose a High Speed Disperser
ComparisonSingle Shaft vs Dual Shaft Disperser: How to Choose
Need help specifying the Mezzanine Disperser for your process?
Request a QuotationDescription
How it works
Our PSD Mezzanine Disperser is a platform-type high-speed disperser. This machine is suitable for product dispersing, mixing, blending and other production processes. The Mezzanine Disperser can be used for wet dispersing and mixing liquid-solid material. Stepless speed adjustment through frequency Mezzanine-mounted configuration serving large vessels below Heavy-duty drive for sustained large-batch production Space-efficient layout freeing production floor area Typical applications include Architectural Paints, Industrial Coatings, Printing Inks, Construction Chemicals. Select one-vessel or multi-vessel layout from production schedule, batch range, and cleaning frequency.
INDUSTRIES THIS MACHINE SERVES
Industries we serve
Adhesives & Sealants
High-shear dispersion for adhesives, sealants, and polymer systems.
Learn more →Chemicals
Powder wetting and dispersion for chemical and general industrial applications.
Learn more →TYPICAL PERFORMANCE REFERENCE
| Material Type | Viscosity Range | Typical Speed | Batch Size |
|---|---|---|---|
| Low-viscosity coatings | < 5,000 cP | 1,500-3,000 rpm | 10-1,000 L |
| Medium-viscosity paste | 5,000-50,000 cP | 1,000-1,500 rpm | 50-500 L |
| High-viscosity adhesive | > 50,000 cP | 500-1,000 rpm | 50-500 L |
Typical reference values only. Actual results depend on formulation, bead material, and process conditions. Material testing is recommended before final selection.
MACHINE COMPARISON
Which configuration fits your process?
| Parameter | Mezzanine Disperser | Double Shafts High Speed Disperser | IDS Inline Dispersion Machine | Vacuum Dispersing Machine |
|---|---|---|---|---|
| Chamber / capacity | 1,000 - 8,000 L | 200 - 5,000 L | — | 50 - 3,000 L |
| Motor power | 22 - 132 kW | 15 - 110 kW | 7.5 - 90 kW | 7.5 - 75 kW |
| Viscosity | up to approximately 40,000 cP | up to approximately 50,000 cP | — | up to approximately 100,000 cP with appropriate agitator |
| Contact material | Stainless steel 304 / 316L | Stainless steel 304 / 316L | Stainless steel 304 / 316L | Stainless steel 304 / 316L |
| Tip speed | up to 24 m/s | up to 22 m/s | — | up to 20 m/s |
Process Engineering
Working Principle
- 1
The drive is mounted on a structural platform above one or more production vessels.
- 2
A high-speed blade creates radial flow for wetting, mixing, and dispersing solids into liquid.
- 3
Height adjustment and optional vessel switching support different batch sizes and production schedules.
Equipment Benefits
Equipment Advantages
- ✓
Supports large production batches and one- or multi-vessel layouts.
- ✓
Adjustable blade height accommodates different batch levels.
- ✓
Platform installation improves access to production vessels.
- ✓
Power, covers, weighing, and controls can be configured to the line.
Technical Data
Technical Specifications
| Parameter | Value |
|---|---|
| Working capacity | 1,000 - 8,000 L |
| Motor power | 22 - 132 kW |
| Tip speed | up to 24 m/s |
| Viscosity range | up to approximately 40,000 cP |
| Mounting | Mezzanine or platform installed |
| Contact material | Stainless steel 304 / 316L |
| Control | Remote station with local emergency stop |
PRODUCT INQUIRY
Get Price & Specs for This Product
Tell us your material and capacity, our engineer will reply within 24 hours.
Thank you! Our engineer will contact you within 24 hours.
Equipment Guidance
Frequently Asked Questions
What does the Mezzanine Disperser do in a production line?
The Mezzanine Disperser handles high-shear dispersion and homogenisation. It is used for Architectural Paints, Industrial Coatings, Printing Inks, normally ahead of milling or filling.
What viscosity and contact materials does the Mezzanine Disperser support?
It handles viscosity up to up to approximately 40,000 cP. Product-contact parts are Stainless steel 304 / 316L.
What dispersion quality can the Mezzanine Disperser reach?
The sawtooth or rotor-stator head breaks agglomerates and wets out powder into the liquid phase. Final dispersion quality is confirmed by a material trial.
What capacity range is available?
Capacity is 1,000 - 8,000 L with motor power 22 - 132 kW. Models cover batch and in-line duties depending on the process route.
How do I choose between batch and in-line operation?
Batch dispersion suits multiple products and frequent changes; in-line dispersion suits continuous or high-volume single products. POLYC recommends after reviewing your route.
Industry Applications
Applications
Architectural Paints
large-batch dispersion at 1000-5000 L on mezzanine platforms
Industrial Coatings
multi-vessel production of protective coatings at plant scale
Printing Inks
large-volume ink pre-mixing across fixed vessel stations
Construction Chemicals
high-volume putty and coating compound batching
Pigment Pastes
large-scale pigment wetting before bead milling
Corrosion Protection
high-volume primer dispersion at production scale
Adhesives & Sealants
large-batch filled adhesive base preparation
Marine Coatings
high-build coating production in fixed vessel stations
Wood Coatings
large-batch primer and lacquer pre-mixing
Plastic Coatings
large-volume colour paste incorporation to ≤50,000 cP
WHY POLYC MACHINE
Built on 25 Years of Engineering Excellence
Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.
ISO 9001 & CE Certified
Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.
25 Years Experience
Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.
3-Year Warranty
Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.
30-Day Delivery
Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.
Free Installation Guidance
Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.
Custom Engineering
From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.
24-Hour Response
Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.
Global Shipping
Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.
Lifetime Technical Support
Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.
Continue exploring
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Platform High Speed Disperser (PSD Series)
Technical Consultation
Need help choosing the right equipment?
Tell us about your material and process. Our engineering team will recommend the right configuration.
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