Mixers
Powerful Three Shafts Agitator
Powerful Three Shafts Agitator: Three shaft agitator is a powerful mixing machine with high-efficiency, multifunction. It is the main equipment for glass glue, and widely used in the. Capacity range 100 - 12,000 L. Typical applications: Adhesives & Sealants, Construction Chemicals, Battery Materials, Rubber & Plastics, Ceramics.
Three shaft agitator is a powerful mixing machine with high-efficiency, multifunction. It is the main equipment for glass glue, and widely used in the
Three shaft agitator is a powerful mixing machine with high-efficiency, multifunction.
Key Facts
- Equipment Type
- Mixers
- Capacity / Batch Range
- 100 - 12,000 L
- Motor Power
- 15 - 132 kW
- Max Viscosity
- up to over 1,000,000 cP
- Typical Applications
- Adhesives & Sealants, Construction Chemicals, Battery Materials, Rubber & Plastics
Request a Quote
Response within 24 hours · Engineering consultation · Application review available
Where the Powerful Three Shafts Agitator Performs Best
Industry ApplicationsPowerful Three Shafts Agitator is applied across multiple industries. The configuration is matched to your material, fineness target and batch volume.
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Adhesives & Sealants
mastic and sealant compounding above 300,000 cP with three agitators
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Construction Chemicals
plaster and heavy filled compound mixing
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Battery Materials
battery paste and electrode compound mixing
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Rubber & Plastics
compound blending at high yield stress
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Ceramics
ceramic paste and refractory mixing
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Cosmetics
paste and high-viscosity cream processing
Powerful Three Shafts Agitator at a Glance
Series Overview100 - 3,000 L
Chamber / capacity
15 - 132 kW
Motor power
Three shafts with kneading, dispersion and scraping
Media / agitation
up to over 1,000,000 cP
Viscosity
Key Design Features
Engineering⚙️
Three heavy-duty agitators for intensive mixing of
Three heavy-duty agitators for intensive mixing of stiff compounds
⚙️
High-torque drive designed for sustained heavy load
High-torque drive designed for sustained heavy load
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Combination of kneading
Combination of kneading, dispersion and scraping action
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Suitable for mastics
Suitable for mastics, sealants and filled pastes
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Jacketed vessel option for temperature control
Jacketed vessel option for temperature control
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Hydraulic discharge option for stiff product transfer
Hydraulic discharge option for stiff product transfer
Applications by Industry
Selection| Industry | Typical Application |
|---|---|
| Adhesives & Sealants | mastic and sealant compounding above 300,000 cP with three agitators |
| Construction Chemicals | plaster and heavy filled compound mixing |
| Battery Materials | battery paste and electrode compound mixing |
| Rubber & Plastics | compound blending at high yield stress |
| Ceramics | ceramic paste and refractory mixing |
| Cosmetics | paste and high-viscosity cream processing |
| Food | dough and heavy paste mixing at production scale |
| Carbon & Composites | carbon and conductive compound blending |
| Industrial Coatings | heavy paste and compound homogenisation |
| Adhesives & Sealants | high-yield-stress paste mixing with hydraulic discharge |
Choosing the Right Powerful Three Shafts Agitator
How to Choose1
Specify maximum viscosity
Specify maximum viscosity, batch volume, powder loading, vacuum level, and discharge method.
2
Select the three agitator functions from dispersion
Select the three agitator functions from dispersion, kneading, homogenization, and wall-scraping requirements.
3
Confirm drive torque
Confirm drive torque, vessel geometry, temperature control, and product-contact construction by material trial.
Related Technical Guides
Guides
GuideInline Disperser Guide: How High-Shear Inline Dispersion Cuts Milling Time & Cost
ComparisonDual Shaft vs Triple Shaft Mixer for Sealants
GuideHigh Viscosity Mixer Specs and Selection Guide
GuideBead Mill Selection for Battery Materials
Need help specifying the Powerful Three Shafts Agitator for your process?
Request a QuotationApplication Scenarios: Construction Glue and Sealant Compounding
The three-shaft agitator is the standard workhorse for viscous construction chemistry. As a construction glue mixer it handles tile adhesive, wall putty, plaster and sealant compounds where one or two shafts cannot keep the whole batch moving. Glass glue, structural silicone and weather-resistant adhesive producers run the same frame with vacuum and temperature control.
Typical Viscosity Range
This machine is engineered for the following viscosity band. The exact model and blade configuration are selected after reviewing your material and process.
| Typical viscosity | up to over 1,000,000 cP |
|---|---|
| Typical materials | Adhesives & Sealants |
Description
How it works
Three shaft agitator is a powerful mixing machine with high-efficiency, multifunction. It is the main equipment for glass glue, and widely used in the fields of adhesive, silicone sealant, Silicone structural adhesive, black glue, weather resistant adhesive, mould proof glass glue, cosmetics, chemic Three heavy-duty agitators for intensive mixing of stiff compounds High-torque drive designed for sustained heavy load Combination of kneading, dispersion and scraping action Typical applications include Adhesives & Sealants, Construction Chemicals, Battery Materials, Rubber & Plastics. Specify maximum viscosity, batch volume, powder loading, vacuum level, and discharge method.
INDUSTRIES THIS MACHINE SERVES
Industries we serve
Adhesives & Sealants
High-viscosity mixing for adhesives, sealants, and polymer compounds.
Learn more →Battery Materials
High-viscosity cathode/anode slurry mixing for lithium battery production.
Learn more →Food & Chemical
Powder and paste mixing for food, pharmaceutical, and chemical applications.
Learn more →TYPICAL PERFORMANCE REFERENCE
| Material Type | Viscosity Range | Recommended Machine Type | Batch Size |
|---|---|---|---|
| Low-viscosity liquid | < 10,000 cP | Double shaft / high-speed | 100-2,000 L |
| Medium-viscosity paste | 10,000-100,000 cP | Planetary mixer | 50-1,000 L |
| High-viscosity compound | > 100,000 cP | Planetary / kneader | 50-500 L |
Typical reference values only. Actual results depend on formulation, bead material, and process conditions. Material testing is recommended before final selection.
MACHINE COMPARISON
Which configuration fits your process?
| Parameter | Powerful Three Shafts Agitator | Planetary Mixer | Butterfly Double Shaft Mixer | Concentric Double Shaft Mixer |
|---|---|---|---|---|
| Chamber / capacity | 100 - 3,000 L | 5 - 3,000 L | 200 - 5,000 L | 300 - 6,000 L |
| Motor power | 15 - 132 kW | 4 - 110 kW | 11 - 90 kW | 15 - 110 kW |
| Media / agitation | Three shafts with kneading, dispersion and scraping | Single, double or triple planetary agitators | Butterfly scraper plus high-speed dispersing shaft | Concentric anchor plus high-speed dispersing shaft |
| Viscosity | up to over 1,000,000 cP | up to over 1,000,000 cP | up to approximately 150,000 cP | up to approximately 200,000 cP |
| Contact material | Stainless steel 304 / 316L with wear options | Stainless steel 304 / 316L | Stainless steel 304 / 316L | Stainless steel 304 / 316L |
Process Engineering
Working Principle
- 1
Three independently driven agitators perform high-shear dispersion, bulk mixing, and wall scraping in one vessel.
- 2
The shafts create overlapping flow fields that knead and circulate high-viscosity material without dead zones.
- 3
Vacuum and jacket control can remove air and manage temperature before hydraulic discharge.
Equipment Benefits
Equipment Advantages
- ✓
Three agitation functions handle demanding high-viscosity formulations.
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Wall and bottom scraping reduces dead zones and residue.
- ✓
Vacuum configuration supports deaerated adhesives and sealants.
- ✓
Agitator geometry can be tailored to dispersion, kneading, or emulsification.
Technical Data
Technical Specifications
| Parameter | Value |
|---|---|
| Working capacity | 100 - 3,000 L |
| Motor power | 15 - 132 kW |
| Viscosity range | up to over 1,000,000 cP |
| Agitation | Three shafts with kneading, dispersion and scraping |
| Temperature control | Optional jacketed vessel |
| Contact material | Stainless steel 304 / 316L with wear options |
| Discharge | Hydraulic press or screw discharge |
PRODUCT INQUIRY
Get Price & Specs for This Product
Tell us your material and capacity, our engineer will reply within 24 hours.
Thank you! Our engineer will contact you within 24 hours.
Equipment Guidance
Frequently Asked Questions
What mixing duties is the Powerful Three Shafts Agitator designed for?
The Powerful Three Shafts Agitator is built for Adhesives & Sealants, Construction Chemicals, Battery Materials. It is selected when the batch has to be blended homogeneously without the shear damage a disperser would cause.
What viscosity range can it handle?
It works up to up to over 1,000,000 cP. Product-contact parts are Stainless steel 304 / 316L with wear options.
How is mixing uniformity achieved?
The agitator geometry keeps the whole batch moving rather than only the zone around the shaft, so colour, filler and additive distribution stay consistent from batch to batch.
What capacity range is available?
Capacity is 100 - 3,000 L, with motor power 15 - 132 kW. Vessel size is matched to the batch and the available floor space.
What discharge and cleaning options are available?
Bottom discharge, side discharge and hydraulic discharge arrangements are offered, with vacuum and jacket options where the formulation requires them.
Industry Applications
Applications
Adhesives & Sealants
mastic and sealant compounding above 300,000 cP with three agitators
Construction Chemicals
plaster and heavy filled compound mixing
Battery Materials
battery paste and electrode compound mixing
Rubber & Plastics
compound blending at high yield stress
Ceramics
ceramic paste and refractory mixing
Cosmetics
paste and high-viscosity cream processing
Food
dough and heavy paste mixing at production scale
Carbon & Composites
carbon and conductive compound blending
Industrial Coatings
heavy paste and compound homogenisation
Adhesives & Sealants
high-yield-stress paste mixing with hydraulic discharge
WHY POLYC MACHINE
Built on 25 Years of Engineering Excellence
Every machine is designed by our in-house R&D team, built in our own factory, and supported by the same team that has delivered over 8,000 systems worldwide.
ISO 9001 & CE Certified
Manufactured under an ISO 9001 quality management system. All machines comply with CE directives, with EC Declaration of Conformity for every order.
25 Years Experience
Since 2001, POLYC has engineered wet grinding, dispersing and mixing systems for global manufacturers.
3-Year Warranty
Every machine carries a 3-year warranty with ongoing spare-parts supply and technical support after delivery.
30-Day Delivery
Standard models ship within 30 days of order confirmation. Custom-engineered lines are scheduled against your project timeline.
Free Installation Guidance
Free installation guidance and operator training are included with every machine, covering commissioning and safe start-up.
Custom Engineering
From lab-scale 0.5L to 12,000L production systems. Material testing, configuration and process design included.
24-Hour Response
Engineering consultation within 24 hours. Application review, technical specs and quotation delivered fast.
Global Shipping
Export-ready packaging with full documentation. DDP/FOB/CIF terms available for 80+ countries.
Lifetime Technical Support
Genuine spare parts, remote diagnostics and lifetime technical support for every machine we build.
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Technical Consultation
Need help choosing the right equipment?
Tell us about your material and process. Our engineering team will recommend the right configuration.
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