POLYC produced and delivered a complete wall putty production line, including butterfly mixers, pressing machines and filling machines, fully customized to the customer's engineering drawings and process requirements. The putty product runs at about 50,000 cps, and every detail follows the customer's specifications. POLYC has built coating and putty lines since 2001.
What Ships in a Wall Putty Line
A wall putty line is more than a mixer. POLYC's delivery bundles the dispersion, mixing, pressing and filling steps into one coordinated package so the customer can start production on arrival.
- Wall Putty / Car Putty Production Line as the complete system.
- Paint & Coating Production Line for related coating output.
- Butterfly Double-Shaft Mixer for high-viscosity putty.
- Filling Machine for quantitative, clean filling.
- Bag Filter for dust control at the packing stage.
- Vibration Screen for screening finished powder.
Butterfly Mixer with Spiral Blades
The butterfly mixer uses a spiral blade that handles the customer's material more efficiently. Its motor is a direct-connection design, matching the machines the customer already runs, so operators keep their familiar habits. Two butterfly mixers of different capacities cover the line's varied batches.
Automated Pressing and Filling Linkage
One mixer works together with a pressing machine. When the operator sets the fill weight and places a bucket, the pressing plate receives a signal and squeezes material down by a set amount; the filling machine and pressing plate stop together. This avoids material waste and leakage between buckets and keeps the workstation clean.
Customized to the Customer's Specs
POLYC customizes machines to the design requirements of the customer's engineers, with all details built to order. Our paint line setup guide, paint factory equipment guide and paint line equipment guide explain the standard scope.
| Element | POLYC delivery |
|---|---|
| Putty viscosity | ~50,000 cps |
| Mixers | 2 butterfly mixers, different capacities |
| Filling | Pressing + filling linkage, quantitative |
| Customization | To customer engineering drawings |
How a coating or ink production line Is Built
A coating or ink production line is more than a list of machines; it is a balanced flow from pre-mixing through grinding, let-down, filtration and filling. The slowest station sets the real capacity, so POLYC designs each line around the customer's most demanding product and daily volume, then sizes the rest to absorb it. Skipping that balancing step is the most common reason a new line underperforms its quoted output, because every faster station simply waits for the bottleneck.
Utilities and Civil Works
A production line also needs the unglamorous parts: power and earthing for motors, cooling water or chiller capacity for the mill, compressed air for valves and filling, and floor loads strong enough for a filled bulk tank. POLYC supplies the layout and utility schedule up front so the civil works and the machines are ordered together, which avoids the expensive late surprises that stall a commissioning.
POLYC's Turnkey Scope
POLYC MACHINE takes a coating or ink production line from layout and utility sizing to installation, commissioning and operator training. Since 2001 the company has delivered more than 8,000 systems to over 60 countries, with a 3-year warranty on core machines and application engineering that begins with the customer's formulation. For producers scaling from manual batches to an automated plant, this single-supplier scope avoids the finger-pointing that happens when several vendors each own one station of the same line.
| Line stage | POLYC equipment |
|---|---|
| Pre-mix and wet-out | High-speed disperser, mixing kettle |
| Grinding | Bead mill or basket mill |
| Let-down and fill | Planetary mixer, filling machine |
| Control and traceability | Recipe management, batch records |
Plan Your Line With POLYC
Share your product, target fineness and daily volume with POLYC's engineering team, and you receive a configuration and quotation built around your real process rather than a standard package, with the utility schedule included so installation starts clean.
What a Realistic Delivery Timeline Looks Like
A turnkey line is not delivered overnight. After the layout is agreed, the typical sequence is equipment manufacturing and factory test, then shipping and customs, then installation and commissioning on site, then operator training and a supervised first production run. POLYC sequences these so civil works and machines are ready together, which is why a line quoted in weeks is usually producing within a planned, predictable window rather than an open-ended one.
Take the Next Step with POLYC
If Wall Putty Production Line Produced and Delivered is relevant to your operation, POLYC's engineering team can review your product, target fineness and throughput and propose a machine or line matched to your process. With more than 8,000 systems delivered to over 60 countries since 2001 and a 3-year warranty on core machines, the recommendation is backed by a track record, not just a brochure.
Frequently Asked Questions
What is in a wall putty production line?
A coordinated package of dispersion, mixing (butterfly mixers), pressing and filling machines, customized to the customer's product and capacity.
Which machine handles high-viscosity putty?
The butterfly double-shaft mixer with spiral blades is built for putty around 50,000 cps.
Does POLYC deliver turnkey lines?
Yes. POLYC designs, builds and ships complete coating and putty lines, with a 3-Year Warranty and support since 2001.
Talk to a POLYC Engineer
POLYC MACHINE has delivered 8,000+ systems to 60+ countries since 2001. Share your putty or coating process for a turnkey line.