Raw material preheating
Condition resins and selected ingredients for controlled charging and mixing.
Planetary mixer →ADHESIVE & SEALANT PRODUCTION LINE
Complete Adhesive & Sealant Production Line
From base resin to degassed, sealed cartridge: engineered for high viscosity.
PROCESS OVERVIEW
One coordinated route for high-viscosity production.
Planetary mixing
Combine resin, fillers, pigments, and additives under high torque.
Planetary mixer →Vacuum degassing
Remove entrained air before final adjustment and cartridge filling.
Vacuum system →Inspection & adjustment
Confirm viscosity, density, color, and application properties.
High-viscosity mixer →Filling & sealing
Fill cartridges or pails in the required packaging format.
Filling equipment →EQUIPMENT LIST
Equipment configured for high-viscosity formulations.
| Process step | Equipment | POLYC model | Capacity range | Details |
|---|---|---|---|---|
| Mixing | Planetary mixer | PLM Series | 50-2,000 L | View equipment |
| High-viscosity mixing | Double planetary mixer | DPM Series | 100-5,000 L | View equipment |
| Degassing | Vacuum pump system | Custom | Configured to order | View equipment |
| Premixing | High-speed disperser | PHR Series | 50-2,000 L | View equipment |
| Filling | Filling machine | Custom | Configured to order | View equipment |
ADHESIVE TYPE OPTIONS
Select the process route around material rheology.
Structural Adhesives
Suitable for: Epoxy, polyurethane, and MS structural adhesives.
Viscosity: 50,000-500,000 mPa·s
Recommended line: Double planetary mixer + vacuum degassing
Focus: High viscosity and high filler loading.
Sealants
Suitable for: Silicone, polysulfide, and butyl sealants.
Viscosity: 100,000-1,000,000 mPa·s
Recommended line: Double planetary mixer + vacuum degassing
Focus: Ultra-high viscosity and bubble control.
Hot-Melt Adhesives
Suitable for: EVA and polyurethane hot-melt adhesives.
Viscosity: 1,000-10,000 mPa·s, molten
Recommended line: Planetary mixer + temperature control
Focus: Temperature control and rapid cooling.
CAPACITY OPTIONS
Scale the line around the production plan.
| Scale | Batch size | Daily output | Recommended route |
|---|---|---|---|
| Laboratory | 5-20 L | Process trials | Laboratory planetary mixer |
| Small production | 50-200 L | 100-500 kg/day | Planetary mixer + vacuum pump |
| Medium production | 500-1,000 L | 1-3 t/day | Double planetary + vacuum system |
| Large production | 2,000-5,000 L | 5-10 t/day | Integrated line with automatic controls |
Not sure which capacity fits your needs?
Request a Line Design →Which adhesive line fits your viscosity?
| Material Property | Batch Line (Basket Mill) | Continuous Line (Horizontal Bead Mill) | Which to Choose? |
|---|---|---|---|
| Viscosity range | 10,000-1,000,000 mPa·s | 50-10,000 mPa·s | Sealants and high viscosity → batch |
| Target fineness | D50: 1-10 µm | D50: 0.1-1 µm | Fine low-viscosity adhesive → continuous |
| Batch size | 50-1,000 L | 50-2,000 L | Formula flexibility → batch |
| Product change frequency | 5-15 min cleaning | 30-90 min cleaning | Frequent grade changes → batch |
| Annual output | Below 500 tons | Above 500 tons | Stable high volume → continuous |
| Capital cost | Lower | Higher | Limited budget → batch |
WHY POLYC
One line, one accountable partner.
Single machine to turnkey line
Work with one engineering partner instead of coordinating multiple suppliers.
High-viscosity mixing experience
Process parameters are selected around rheology, filler loading, vacuum, and temperature.
Worldwide project support
Experience supplying equipment to more than 60 countries helps align the line to plant needs.
Engineer-led delivery
Engineering support follows the project from design through commissioning and handover.
LINE DESIGN FAQ
Frequently Asked Questions
How long does it take to set up an adhesive production line?
After design confirmation, typical delivery takes 30 to 45 days. Installation and commissioning commonly take 7 to 15 days, depending on line scope and site readiness.
Can you provide a turnkey solution including installation?
Yes. POLYC MACHINE can provide a complete line from process design and manufacturing through installation guidance, commissioning, and handover.
What viscosity range can your adhesive lines handle?
The line can be configured from lower-viscosity liquid adhesives through high-filled structural adhesives and sealants approaching 1,000,000 mPa·s, subject to material, temperature, and mixing review.
Do you provide degassing and vacuum solutions?
Yes. Vacuum degassing can be integrated with the mixer and transfer arrangement to reduce entrained air and help deliver a bubble-free finished product.
What capacity options are available?
Configurations range from 5 L laboratory systems to large production lines with 5,000 L batches. The final capacity is selected around formulation, shift pattern, and output target.
Can you handle high-viscosity sealants and structural adhesives?
Yes. Double planetary, high-torque, and vacuum configurations are selected around rheology, filler loading, temperature control, and discharge requirements for demanding sealants and structural adhesives.
What is the typical lead time for an adhesive production line?
Standard line delivery is commonly 30 to 45 days after design confirmation. Custom vacuum, heating, automation, and filling scope may extend the final schedule.
Do you provide training for operators?
Yes. We provide operating training, commissioning guidance, and English operating manuals as part of the agreed project scope.
START YOUR PROJECT
Tell us about your adhesive project
Our engineer will help you design the right line.
Request a Line Design →